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FSI SLUG PRO User Manual

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OPERATIONS MANUAL
Foam Supplies, Inc. l Success Through Innovation l 1.800.325.4875 l www.foamsupplies.com

Table of Contents

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FSI SLUG PRO Specifications

General IconGeneral
BrandFSI
ModelSLUG PRO
CategoryFoam machine
LanguageEnglish

Summary

Introduction to Foam Dispensing

Process Description and Temperature Control

The Process and Reaction

Explains the chemical reaction and dispensing process.

The Temperature

Details the importance of temperature control for urethane processing.

Liquid-Blown and Froth Systems

Describes system types, components, and operating pressures.

Fixture Design Considerations

Guidelines for designing fixtures to avoid heat sinks and manage pressure.

Equipment Description and Components

Mix Probe Assembly

Describes the component responsible for chemical mixing.

SLUG PRO Gun Head

Details the main body of the dispensing gun and its parts.

Flow Control Assembly

Explains flow controllers for maintaining chemical ratios.

Hoses

Details the construction and handling of chemical supply hoses.

Stratoflex Assembly

Describes Stratoflex assemblies, filters, and temperature gauges.

Nitrogen Regulator(s)

Explains the function of nitrogen regulators for system operation.

Heat Control Units

Describes the HB-01 and HB-02W heating units.

Timing Units

Discusses timing units for manual or scheduled dispensing.

Installation and Assembly Procedures

Cylinder Preparation and Connection

Steps for preparing and connecting chemical cylinders.

Procedure for Connecting Cylinders

Detailed steps for securely connecting cylinders and fittings.

Nitrogen Connection

Instructions for connecting nitrogen supply lines and regulators.

Air Purge Connection

How to connect the air supply for purging the system.

Heating Unit Connection

Connects heat cables/switch cords to heating devices.

Timing Unit Connection

Connects gun switch and solenoid cords to the timer.

Timer Test Procedure

Tests the timer's functionality before chemical dispensing.

Production and Quality Control

SLUG PRO Start-Up Procedure

Step-by-step guide for starting up the SLUG PRO dispensing unit.

Ratio Procedure

Method for checking the weight comparison of ISO and Polyol output.

Throughput Procedure

Procedure to measure pounds per minute (PPM) dispensed.

Reactivity Procedure

Measures String-Gel and Tack-Free times for reaction completion.

Shot Time Procedure

Calculates the required shot time based on volume, density, and throughput.

Shut Down Procedure

Steps for safely shutting down the SLUG PRO dispensing unit.

Changing Chemical Cylinders

Cylinder Disconnect/Reconnect Procedure

Detailed steps for disconnecting and reconnecting chemical cylinders.

Cylinder Blow Down Procedure for F-6000 & F-5000

Procedure to relieve pressure in F-6000/F-5000 cylinders for return.

Cylinder Blow Down Procedure for F-1000 & F-300

Procedure to relieve pressure in F-1000/F-300 cylinders for return.

Sealing Empty Cylinders for Return

Steps to seal empty cylinders for proper return to FSI.

Maintenance Procedures

Mix Tubes

Discusses replacement and cleaning of mix tubes.

Mix Tube Change Out Procedure

Steps for removing and replacing the mix tube.

Mix Tube Cleaning Procedure

Method for cleaning foam residue from mix tubes.

SLUG PRO Mix Cartridge

Recommends cleaning and greasing the mix cartridge.

Mix Cartridge Replacement Procedures

Detailed steps for replacing the mix cartridge.

Troubleshooting Common Issues

Chemical Flow Characteristics

Addresses issues like no flow or erratic flow.

Leaks

Troubleshooting chemical leakage at fittings.

Foam Characteristics

Diagnoses issues like rubbery, spongy, or crusty foam.

Technical Service

Provides contact information and required data for assistance.

Troubleshooting Checklist

A checklist to gather information before contacting technical support.

Safety and Handling Guidelines

Safety Considerations

General safety principles for handling equipment and chemicals.

General Safety Precautions

Basic safety guidelines for operating and servicing the unit.

Protective Clothing

Recommended personal protective equipment (PPE).

Cylinder Safety

Safety precautions related to handling and modifying cylinders.

Strats (Filters) Handling

Notes on filter handling and interchangeability.

Hoses Handling

Guidelines for careful handling and installation of hoses.

Ball Valves Operation

Safe operation of ball valves, emphasizing slow opening.

Spill & Disposal: Isocyanate

Procedures for handling spills and disposing of isocyanate.

Spill & Disposal: Polyol

Procedures for handling spills and disposing of polyol.

Equipment Drawings and Parts

Standard Unit Diagram

Illustrates the standard configuration of the dispensing unit.

Mix Tube Assembly Diagram

Diagram showing components of the mix tube assembly.

Mix Tube Parts List

Lists part numbers and descriptions for mix tubes.

SLUG PRO Gun Head Diagram

Diagram of the SLUG PRO gun head with numbered parts.

Gun Head Parts: Round-Style Flow Controllers

Part list for the round-style gun head flow controllers.

Flow Control Assembly: Round-Style

Diagram and parts list for round-style flow control assemblies.

Gun Head Parts: Y-Style Flow Controllers

Part list for Y-style gun head flow controllers.

Flow Control Assembly: Y-Style

Diagram and parts list for Y-style flow control assemblies.

Dual Nitrogen Regulators

Illustrates dual nitrogen regulators and lists their parts.

Single Nitrogen Regulators

Illustrates single nitrogen regulators and lists their parts.

Filter Assembly Diagram

Diagram of the filter assembly with numbered components.

Filter Assembly Parts List

Lists part numbers and descriptions for filter assembly components.

6 LB SLUG GUN Basic Spare Parts

Lists common spare parts for the 6 lb SLUG gun.

15 LB SLUG GUN Basic Spare Parts

Lists common spare parts for the 15 lb SLUG gun.

30 LB SLUG GUN Basic Spare Parts

Lists common spare parts for the 30 lb SLUG gun.

45 LB SLUG GUN Basic Spare Parts

Lists common spare parts for the 45 lb SLUG gun.

60 LB SLUG GUN Basic Spare Parts

Lists common spare parts for the 60 lb SLUG gun.

Miscellaneous Parts

Lists various supplementary and accessory parts.

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