Fuji Electric PXE4 - User Manual

Global Sales Section
Instrumentation & Sensors Planning Dept.
1, Fuji-machi, Hino-city, Tokyo 191-8502, Japan
http://www.fujielectric.com
Phone: +81-42-514-8930 Fax: +81-42-583-8275
http://www.fujielectric.com/products/instruments/
Model : PXE4
Micro Control X
Instruction Manual
INP-TN2PXE4-E
Thank you for your purchasing “Fuji Digital Temperature
Controller.” Please check that the product is exactly the one
you ordered and use it according to the following instructions.
(Please refer to a separate operation manual for details.)
Dealers are cordially requested to ensure the delivery of this
Instruction Manual to hands of the end-users.
Safety Precautions
Before using this product, the user is requested to read the fol-
lowing precautions carefully to ensure the safety. Safety precau-
tions must be taken by every user to prevent accidents.
Failure to comply with the instructions contained in this manual
may reduce the safety of the instrument.
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Operating temperature ±WR>&@
Operating humidity 90%RH or less (Non condensation)
Installation category II
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Pollution degree 2
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creepage and clearance distances shown in the table below are maintained between the
temperature probe and any other assemblies which use or generate a voltage shown in the table
below.
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Voltage used or generated by any assemblies &OHDUDQFHPP &UHHSDJHPP
Up to 50Vrms or Vdc
0.2 1.2
Up to 100Vrms or Vdc 0.2 1.4
Up to 150Vrms or Vdc 0.5 
Up to 300Vrms or Vdc 1.5 3.0
Above 300Vrms or Vdc &RQWDFWZLWKRXUVDOHVRIILFH
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between all terminals of this controller and the ground, and supplementary insulation is required for
the alarm output.
Isolation class of this controller is as shown below. Be sure to check that the isolation class of the
controller satisfies your requirements before installation.
Basic insulation (1500V AC) Functional insulation (500V AC) Non-insulation
Power source
Measured value input
Internal circuit
Contact output 1(relay contact)
Alarm output 1 (relay contact) or
contact output 2 (relay contact)
Alarm output 1 (relay contact) or
contact output 2 (relay contact)
Alarm output 2 (relay contact) Alarm output 2 (relay contact)
Control output 1 (SSR drive)
When the 9th code is "J" Alarm
output 1 and 2: independent common
When the 9th code is other than "J"
Alarm output 1 to 2: shared common
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Make wiring so that the fuse is placed between the main power supply switch and this controller.
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completed.
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ON.
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malfunction.
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shock, malfunction, and fault.
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controller have a limited life span, or they will be deterio-rated with the lapse of time.
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properly used.
Avoid the following places for installation.
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operation.
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operation.
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emitted.
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(Vibration or shock may cause output relay malfunction.)
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(if immersed with water, take the inspection by sales office to avoid an electr-ical leakage and firing)
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panel. If there are some gaps, tighten two screws until the gaps are eliminated. (Do not tighten the
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waterproofness between the instrument and the panel, use packings that are provided as
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① As shown in Figure 1, fit a packing to the case of the unit and then insert it in the panel.
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shown in Fig.3.
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water resistance.
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For the RTD type, use a wiring material with a small lead wire resistance and no resistance
differentials among three wires.
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other.
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transformer and the use of a noise filter are recommended.
Make sure that the noise filter is installed to a place such as a panel that is properly grounded. The
wiring between the noise filter output terminal and the instrument power supply terminal should be
made as short as possible. None of fuses or switches should be installed to the wiring on the noise
filter output side because the filter effect will be degraded by such a installation.
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SSR drive output type is preferred if the output operations occur frequently.
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665RQHVHFRQGRUPRUH
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use serge absorber to protect a contact from switching serge and keep a longer life.
Recommended spec · of serge absorber
Varistor voltage
Voltage 100V
200V
240V
470V
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1.1 Installation and wiring
2.1 Cautions on installation
2.2 Caution on installation on panel
1.2 Maintenance precautions
2.3 Precautions in wiring connection
2.4 Requirement for key operation/operation in abnormalities
2.5 Others
1
Example)
7
2 8
3 9
4 10
5 11
6 12
Serge absorber.
connection
Warning
Suggesting that the user’s mishandling can result in
personal death or serious injury.
Caution
Suggesting that the user’s mishandling can result in
personal injury or damage to the property.
1. Warning
2. Caution
Front
Screw
Packing
Figure 1 Figure 2
Figure 3
Panel
Unit
Panel
Screw
Mounting
bracket
Mounting
bracket
Packing
Packing
Case
Case
(Bad) (Good)
Outline dimensions
Panel cut
Input signal, measurement range, and set value at the time of deliver are as follows.
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Input signal of the thermocouple and the resistance bulb can be switched by key
operation on the front panel.
Temperature controller ....1 unit
Instruction manual ...........1 copy
Mounting bracket .........1 pcs
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0RGHO&RGH&RQ¿JXUDWLRQ 3. Outline and Panel Cutout Dimensions 5. Name of Functional Parts and Functions
2. Scope of Delivery
PV
SV
OUT1 OUT2/AL1 AL2
STBY
STBY
AT
1
2.6 60.9
44.8
57
t
1 t 8
Water-proof
packing
Panel
panel thickness（t）
Mounting frame
48
48
45
(48×n-3)
0
+0.5
0
45
+0.5
+0.5 0
73MIN.
0
+0.5
63MIN.
45
When units installed side by side (n units)
Note) this dimensions is
including paint thickness
NEMA 4X/IP66 (front water-proof) is
not available, since packing can not
be used when unit installed side by
side.
Note) Panel coating procedure must be taken into account, for the panel cutout
dimension should still conform with the dimensions listed.
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(Installation of fan is recommended as a heat release measure)
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an instrument of more than 70mm depth or a wall on the right side of the
controller.
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Three-year warranty does not cover in case of side by side installation.
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7HUPLQDOVDWWKHOHIWKDQGVLGHIURP1RWRVKRXOGEHXVHGILUVW
&ULPS WHUPLQDOVZLWKPDWFKLQJVFUHZVL]HVKRXOGEHXVHG7LJKWHQLQJ
WRUTXHYDOXHVKRXOGEHDSSUR[1āP
'RQRWFRQQHFWDQ\WKLQJWRWKHWHUPLQDOVWKDWDUHQRWXVHG'RQRWXVHDV
relay terminal)
4. Terminal Connection Diagram
&RPPRQ
5HOD\RXWSXW
7KHUPRFRXSOH 5HVLVWDQFHEXOE
⑦①
⑧②
⑨③
⑦
⑧
⑦
⑧
＋
A
B
B
−
⑩④
①
②
③
⑪⑤
⑫⑥
⑤
⑥
⑩
⑪
⑫
⑪
⑫
$ODUPRXWSXW$/
RU
&RQWURORXWSXW287
$ODUPRXWSXW$/
WR9$&
+] 1RWH
665GULYHRXWSXW
&RQWURORXWSXW287
Alarmoutput
1RWH&KHFNWKHSRZHUVXSSO\YROWDJH
 EHIRUHLQVWDOODWLRQ
1RWH:KHQXVLQJWKHFRQWUROOHUIRU
 GXDOFRQWUROKHDWLQJFRROLQJ
 WKHDODUPRXWSXWIXQFWLRQVDV
 WKHFRQWURORXWSXW
3RZHUVXSSO\
0HDVXUHGYDOXHLQSXW
＋
−
①
②
$ODUPRXWSXW$/
RU
&RQWURORXWSXW287
$ODUPRXWSXW$/
RU
&RQWURORXWSXW287
&RPPRQ
$ODUPRXWSXWLQGHSHQGHQWFRPPRQ
③
④
$ODUPRXWSXW$/
$ODUPRXWSXW$/
&RPPRQ
1RWH
1RWH
PV
SV
OUT1 OUT2/AL1 AL2
STBY
STBY
AT
③
④
⑧
S1
S2
S3
①
⑥
⑤
②
⑦
S4
S5
S6
Point
:KDWLVDODUPZLWKKROG"
The alarm is not turned ON immediately even when the process value
is in the alarm band. It turns ON when it goes out the alarm band and
enters again.
1RWH:KHQ DODUP DFWLRQ W\SH FRGH LV FKDQJHG DODUP VHW YDOXH PD\
also become different from previous settings.
Please check these parameters, turn off the power once, and
then re-start the controller, before starting control.
$/QPHDQVDODUPVHWYDOXH$/$/
6. Operation Flow Diagram 7. List of Alarm Type
Ch 3.is displayed
Ch 1.is displayed Ch 2.is displayed
Type of alarm 1Input type settingProportionalband
Process value (PV)/
Setting value (SV)
Type of alarm 2PV offsetIntegraltimeStandby setting
DerivativetimeAuto-tuning
Loop break
detection time
Hysteresisfor
On/OFFcontrol
Output
convergencevalue
Controlmethod
Cycletime
(controloutput1)
Cycletime
(controloutput2)
SettingofNormal
/Reverseaction
Alarm 1 set value
Loop break
detection band
Alarm 2 set value
Switchover of
parameter display
Key lock
*1
These parameters are not displayed
when shipping.
It can be displayed by other parameter
setting.
*2
Display ON/OFF is switched by other
parameter setting.
Power is ON
100
 26
[Operation Ch.] [Channel 1] [Channel 2] [Channel 3]
ＳＴｂｙ
ＯＦＦ
ＯＦＦ
AT
ｏＦＦ
ＡＬ１
 ０
ＡＬ２
 ０
ＬｏＣ

Ｐ
５．０
Ch１
ｉ
２４０
ｄ
６０．０
ＨｙＳ
２５
ＰｖＴ
Ｋ1
SEL key
ＰｖｏＦ
０
SEL key
key
ＡＬＭ１
０
SEL key
ＡＬＭ２
 ０
SEL key
ＬｂＴＭ
 ０
SEL key
ＬｂＡｂ
 ０
SEL key
  ｄＳＰＣ
０ＰＥ
SEL key
Ch ２
SEL key
Ch ３
SEL key
key
key
key
ＣＴｒＬ
onoF
ＴＣ2
３０
ｒＥｖ
ｒＥｖＳ
ｂＡＬ
０．０
SEL key
SEL key
SEL key
SEL key
SEL key
SEL key
SEL key
SEL key
SEL key
Coolingproportional
bandcoefficient
CooL
 １．０
SEL key
Deadband(%)
ｄb
 ０．０
SEL key
SEL key
SEL key
SEL key
SEL key
ＴＣ
３０
SEL key
SEL key
SEL key
Lower limit alarm
(with hold)
Power OFF
Power
ON
Power
ON
off
off
on on
on
off
offoff
PV (process value)
Period where lower
limit alarm is output
Lower limit alarm
8. List of Setting Parameter
9. Error Indications
Input signal type
Setting
value
Range
>&@
57',(&
JPt100
JPT1  ± WR  >&@
JPT2 ± WR  >&@
Pt100
PT1  ± WR  >&@
PT2 ± WR  >&@
Thermocouple
J
J1   WR  >&@
J2   WR  >&@
.
.   WR  >&@
.  ± WR  >&@
.   WR  >&@
T
T1  ± WR  >&@
T2 ± WR  >&@
RR  WR  >&@
BB  WR  >&@
SS  WR  >&@
( (  ± WR  >&@
NN  WR  >&@
3/ Ⅱ 3/   WR  >&@
RISURFHVVYDOXHRU&ZKLFKHYHULVJUHDWHUGLJLW&
7KHUPRFRXSOH&RUOHVVRISURFHVVYDOXHGLJLW&
&RUUHFWLQGLFDWLRQLVQRWHQVXUHG ZLWKLQ DUDQJHIURPWR&IRU 5 W\SHWKHUPRFRXSOHDQG
IURPWR&IRU%W\SHWKHUPRFRXSOH
Operation parameter
Parameter
display symbol
Parameter Description of contents Default setting Note
1 í 3969GLVSOD\ Process value and setting value -
2
Standby settings &KDQJHRYHUEHWZHHQ581DQG6WDQGE\
2QFRQWUROVWDQGE\FRQWURORXWSXWDQGDODUPRXWSXW2))
R))FRQWURO581FRQWURORXWSXWDQGDODUPRXWSXW21
OFF
3
Auto-tuning 6WDUWVWRSRIDXWRWXQLQJ
R))VWRS
RQQRUPDODXWRWXQLQJ
/RQORZ39DXWRWXQLQJ
OFF a
4
Alarm 1 set value Trigger point for the alarm 1. Used to configure the alarm 1 in combination
with the "Alarm type". Setting is available within the input range.
2.5% of range i, e
5
Alarm 2 set value Trigger point for the alarm 2. Used to configure the alarm 2 in combination
with the "Alarm type". Setting is available within the input range.
2.5% of range b, e

.H\ORFN Restriction on parameter change
2))DOOSDUDPHWHUVFDQEHFKDQJHG
$//DOOSDUDPHWHUVDUHORFNHG&KDQJHRYHUEHWZHHQ$7DQG
VWDQGE\E\XVLQJWKHEORFNNH\DQGWKHXSGRZQNH\LVDOVRLQYDOLG
3$U$RQO\69FDQEHFKDQJHG&KDQJHRYHUEHWZHHQ$7DQG
VWDQGE\E\XVLQJWKHEORFNNH\DQGWKHXSGRZQNH\LVDOVRLQYDOLG
OFF
&KDQQHOSDUDPHWHU
Parameter
display symbol
Parameter Description of contents Default setting Note
7
Proportional band 6HWWLQJUDQJHWR 5.0% a
 Integral time 6HWWLQJUDQJHWRVHFRQGV 240 seconds a
9
Derivative time 6HWWLQJUDQJHWRVHFRQGV VHFRQGV a
10 Hysteresis for
212))FRQWURO
6HWWLQJUDQJHWR)6 2.5% of range c
11
&RROLQJSURSRUWLRQDO
band coefficient
6HWWLQJUDQJHWR 1.0 M
12 Dead band Offset of the cooling proportional band against the set value
6HWWLQJUDQJHWR
0.0% k
13
Output
convergence value
Offset added to the MV output
6HWWLQJUDQJHWR
0.0% a
14
&RQWUROPHWKRG RQR)212))FRQWURO
3LGQRUPDO3,'FRQWURO
)8=<IX]]\FRQWURO
)U(GHJUHHV3,'FRQWURO
onoF
15
OUT 1 proportional
control cycle
6HWWLQJUDQJHWRVHFRQGV 5HOD\V
665V
a
 OUT 2 proportional
control cycle
6HWWLQJUDQJHWRVHFRQGV 30 seconds M
17 1RUPDOUHYHUVH
action
Define the control action.
UHY6UHYHUVHDFWLRQVLQJOHFRQWURO
QR0/QRUPDODFWLRQVLQJOHFRQWURO
UYQRUHYHUVHRQKHDWLQJVLGHQRUPDORQFRROLQJVLGHGXDO
control)
revS
This controller has a display function to indicate several types of error code shown below.
If any of the error codes is displayed, please eliminate the cause of error immediately.
After the cause is eliminated, turn off the power once, and then re-start the controller.
(UURUFRGH Possible cause &RQWURORXWSXW
①
Thermocouple burnt out.
②
RTD (A) line burnt out.
③
39YDOXHH[FHHGV368E\)6
OFF
① 7KH57'OLQH%RU&EXUQWRXW
② 7KH57'OLQHEHWZHHQ$DQG%RU$DQG&VKRUW
③ 39YDOXHLVEHORZ36/E\)6
① PV value < –199.9
1RWH,QFDVHRI57'LQSXW³////´LVQRWGLVSOD\HGHYHQLIWKH
WHPSHUDWXUHEHFRPHVEHORZ±&
&RQWUROLVFRQWLQXHGXQWLOWKHYDOXHUHDFKHV±
FS or less, after turn OFF.
(SV indication flickers)
,QFRUUHFWUDQJHVHWWLQJ3YE3Y) OFF
&KDQQHOSDUDPHWHU
Parameter
display symbol
Parameter Description of contents Default setting Note

Input type Input type . h
19
PV offset 6HWWLQJUDQJHWR)6 0.00% of range
&KDQQHOSDUDPHWHU
Parameter
display symbol
Parameter Description of contents Default setting Note
20
Alarm type 1 $ODUPDFWLRQRIWKHDODUP6HWWLQJUDQJHWR 5g,l
21
Alarm type 2 $ODUPDFWLRQRIWKHDODUP6HWWLQJUDQJHWR DODUP
DODUPV
g
22 Open loop
detection time
Time until the loop is assumed to be open.
6HWWLQJUDQJHWRVHFRQGV
0 seconds d
23
Open loop
detection band
Temperature range by which the loop is assumed to be open.
6HWWLQJUDQJHWR)6
2.50% of range d
24
&KDQJHRYHU
of parameter
display
A set of parameters to be displayed on the controller. Refer to the
operation manual for the detail.
R3(RSHUDWRUOHYHO
(1*HQJLQHHUOHYHO
R3(
(The controller
always starts in
R3(
f
1RWH D $SSHDUVZKHQWKHFRQWUROPHWKRG&7U/LV3,')8=<RU)(5
 E 'RHVQRWDSSHDUZKHQWKHDODUPW\SH$/0LV
 F $SSHDUVZKHQWKHFRQWUROPHWKRG&7U/LVRQR)
 G $SSHDUVZKHQWKHDODUPW\SH$/0DQGRUWKHDODUPW\SH$/0LVVHWWRORRSEUHDNDODUP
 H 6HWWLQJUDQJHWR)6DEVROXWHYDOXHDODUP±WR)6GHYLDWLRQDODUP
f Returns to the operator level every time the power is turned off.
 J 5HIHUWR/LVWRIDODUPW\SH
h Refer to "10. Measuring input signal".
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3RZHUFRQVXPSWLRQ 9$RUOHVVDW9$&9$RUOHVVDW9$&
5HOD\FRQWDFWRXWSXW 6367FRQWDFW9$&9'&$UHVLVWLYHORDG
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3UHVHUYDWLRQWHPSHUDWXUH ±WR℃ 90%RH or less
Operating ambient temperature
–10 to 50℃ 90%RH or less (1year warranty if used under normal conditions)
–10 to 40℃ 90%RH or less (when under 3-year warranty)
6SHFL¿FDWLRQ
10. Measuring Input Signal
1HYHUDWWHPSWWRGLVDVVHPEOHIDEULFDWHPRGLI\RUUHSDLU WKLV XQLW EHFDXVHWDPSHULQJZLWKWKHXQLW
may result in a malfunction, electric shock, or a fire.
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:KHQ RXWSXW UHOD\ FRQWDFW FRPHV WR WKHHQG RI LWVOLIH LW PLJKWUHPDLQ RQVWDWH RURIIVWDWH)RU
safety, use a protective circuit outside.
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in a failure in the proper output of an alarm in case of an abnormality.
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when a sensor is replaced.
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detergent for wiping the controller.
Operation section
Name Function
①
Process value (PV)
Displays a process value (PV) or
the parameter symbols.
②
Setting value (SV)
Displays a set value (SV) or
a parameter set value.
③
SV lamp /DPSLVOLWZKHQDVHWYDOXHLVGLVSOD\HGDWORZHUOLQH
④
&RQWURORXWSXW287ODPS /DPSOLJKWVXSGXULQJWKHFRQWURORXWSXWLV21
⑤
$ODUPRXWSXW$/ODPS
or
&RQWURORXWSXW287ODPS
(note 2)
(DFKODPSOLJKWVXSGXULQJWKHFRUUHVSRQGLQJRXWSXWLV
ON.
⑥
Alarm 2 lamp /DPS2))ZKLOHDODUPLV2))
⑦
Auto-tuning lamp
/DPSLVEULQNGXULQJDXWRWXQLQJ
/DPSLV2))ZKLOHFRQWUROLVEHLQJRSHUDWHG1RWH
⑧
Standby lamp
/DPSLVOLWZKLOHFRQWUROLVVWDQGE\RUVWRS
/DPSLV2))ZKLOHFRQWUROLVEHLQJRSHUDWHG
Note1) Alarm 2 function is optional
1RWH:KHQXVLQJWKHFRQWUROOHUIRUGXDOFRQWUROKHDWLQJFRROLQJWKHDODUPRXWSXWIXQFWLRQV
as the control output 2.
Before using this product, the user is requested to read the fol-
lowing precautions carefully to ensure the safety. Safety precau-
tions must be taken by every user to prevent accidents.
Failure to comply with the instructions contained in this manual
may reduce the safety of the instrument.
7KHVDIHW\UHTXLUHPHQWVDUHFODVVL¿HGLQWR³:DUQLQJ´DQG³&DX-
WLRQ´DFFRUGLQJWRWKHIROORZLQJLQWHUSUHWDWLRQV
Specification
45678
PXE
4
5
6
7
8
9
10
4
4T Y Y000 E2
-
T
A
C
Y
2
1
2
J
Y
<Front dimensions>
48 X 48mm
<Input signal>
Thermocouple · Resistancabulb (°C)
<Control output>
Relay contact output
SSR driving output
−
<Revision code>
<Optional specifications>
Alarm (1 pc.)
Alarm (2 pc.)
Alarm (independent common)
<
Power supply voltage, Instruction manual >
100 to 240V AC, Japanese/English/Chinese
9
-
1410 11 12 13
Digit Note
*1: When using the controller for dual control (heating/cooling), the alarm output 1 functions as the control output 2.
*1
Function
○
S1
Switches parameter block
○
S2
Switches the parameters
○
S3
&KDQJHVWKHVHWWLQJYDOXHDQGLQFUHDVHV
numerical value
○
S4
&KDQJHVWKHVHWWLQJYDOXHDQGGHFUHDVHV
numerical value
○
S5
6ZLWFKHV5816WDQGE\ZLWKKROGLQJGRZQ
for 3 seconds
○
S6
([HFXWHVWKHDXWRWXQLQJ6WDUW6WRSZLWKKROGLQJ
down for 3 seconds
Type $ODUPʋ Alarm type Action diagram
0 No alarm
PV
Absolute
value
alarm
1 Upper limit
PV
ALn
2 /RZHUOLPLW
ALn
PV
3
Upper limit
(with hold)
ALn
PV
4
/RZHUOLPLW
(with hold)
ALn
PV
Deviation
alarm
5 Upper limit
PV
SV
ALn
 /RZHUOLPLW
PV
SV
ALn
7 8SSHU/RZHUOLPLW
PV
ALn
SV
ALn

Upper limit
(with hold)
PV
SV
ALn
9
/RZHUOLPLW
(with hold)
PV
SV
ALn
10
8SSHU/RZHUOLPLW
(with hold)
PV
ALn
SV
ALn
Zone
alarm
11 8SSHU/RZHUOLPLW
PV
SV
ALn ALn
Break 12 /RRSEUHDNDODUP

Fuji Electric PXE4 Specifications

General

Model	PXE4
Mounting	Panel Mount
Input Type	Thermocouple, RTD
Output Type	Current
Control Method	PID control, ON/OFF control
Display Type	LED
Power Supply	100 to 240 VAC
Communication	RS-485
Alarm Output	2 Points
Dimensions	48x96mm (1/16 DIN)