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Fujitsu Waterstage WOYA060LFCA User Manual

Fujitsu Waterstage WOYA060LFCA
92 pages
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Installation and
operating manual
intended for professionals
To be saved for
future consultation
Document n° 1764-5 ~ 15/12/2016
FR
EN IT NL DE
Fujitsu General (Euro) GmbH
Werftstrasse 20
40549 Düsseldorf - Germany
Subject to modications without notice.
Non contractual document.
Split system
Air to Water Heat Pump
Outdoor unit
WOYA060LFCA
WOYA080LFCA
WOYA100LFTA
Hydraulic unit
WSYA050DG6
WSYA100DG6

Table of Contents

Questions and Answers:

Fujitsu Waterstage WOYA060LFCA Specifications

General IconGeneral
BrandFujitsu
ModelWaterstage WOYA060LFCA
CategoryHeat Pump
LanguageEnglish

Summary

Manual Identification and Overview

Document Details

Manual number, date, language options.

Product Identification

Air to Water Heat Pump, Split system.

Intended Use and Audience

Manual for professionals, for future consultation.

Unit Description and Specifications

Package Contents

Lists items included in the unit package.

Key Term Definitions

Explains terms like Split, Air/Water, Inverter, COP.

Technical Specifications

Lists technical specifications of the heat pump.

Installation Procedures

General Installation and Maintenance Requirements

Professional installation and maintenance guidelines.

Unpacking and Handling

Procedures for safe receipt and handling of the unit.

Refrigerant Circuit Integrity

Ensuring correct containment and preventing contamination.

Accessories Provided

Lists accessories provided with the units.

Refrigerant Gas Connection and Filling

Rules, precautions, and procedures for handling refrigerant.

Hydraulic Connecting

Procedures for connecting the heating circuit and water volume.

Electrical Connections

Electrical Supply Characteristics

Requirements for electrical supply and safety.

General Remarks on Electrical Connections

Guidelines for wiring, polarity, and grounding.

Optional Equipment and Scope of Application

Optional Equipment Kits

Lists optional kits for extended functionality.

Scope of Application Features

Describes the functions and capabilities of the heat pump.

Specifications

Heating and Power Specifications

Heat output, power absorbed, and COP values.

Electrical Characteristics

Supply voltage, current, power ratings.

Hydraulic Circuit Specifications

Operating pressure, flow rates.

Heating System Operating Limits

Temperature ranges for operation.

Refrigeration Circuit Specifications

Pipe diameters, refrigerant charge, pressure.

Outdoor Unit Dimensions

Dimensions for Models Comfort 5, 6 & 8

Shows external dimensions and mounting points.

Dimensions for Model Comfort 10

Shows external dimensions and mounting points.

Hydraulic Unit Dimensions

Front and Side Views

Illustrates external dimensions and connection points.

Hydraulic Performance Curves

Variable Pressure Curves

Shows hydraulic pressure vs. flow rate for variable systems.

Constant Pressure Curves

Shows hydraulic pressure vs. flow rate for constant systems.

Sensor Ohmic Values

Outdoor Sensor (QAC34)

Resistance values for outdoor temperature sensor.

Hydraulic Unit Sensors

Resistance values for flow and return sensors.

Outdoor Unit Sensor Ohmic Values

Ohmic Values vs. Temperature

Resistance of sensors in the outdoor unit at different temperatures.

Outdoor Unit Components

Models Comfort 5 & 6 Components

Diagram identifying parts of the outdoor unit.

Model Comfort 8 Components

Diagram identifying parts of the outdoor unit.

Model Comfort 10 Components

Diagram identifying parts of the outdoor unit.

Hydraulic Unit Components

Front and Side View Components

Diagram identifying parts of the hydraulic unit.

Operating Principle

Heat Pump Operation

How the heat pump transfers energy from air to water.

Regulation Functions

Control functions for heating, DHW, and options.

Protection Functions

Safety features like frost protection.

Domestic Hot Water (DHW) Operating Principle

DHW Temperature Settings

How DHW is heated and controlled.

DHW Priority and Controls

DHW priority over heating and control functions.

Heat Pump Operating Principle Diagram

System Diagram Explanation

Illustrates energy flow and components.

Installation Procedures

General Installation and Maintenance Conditions

Requirements for professional installation and maintenance.

Unpacking and Reservations

Procedures for receiving and checking the unit.

Handling Precautions

Guidelines for safely transporting and moving the unit.

Containment of Refrigerant Circuits

Precautions to prevent contamination and maintain circuit integrity.

Accessories Provided

Lists accessories for outdoor and hydraulic units.

Installation of Refrigerant Connections

Pipe Manipulation and Connection

Connecting refrigerant pipes with protective caps and insulation.

Pipe Diameters and Distances

Specifies pipe sizes and minimum/maximum distances.

Minimum Connection Length

Requirement for minimum refrigerant pipe length for operation.

Installation of the Outdoor Unit

Outdoor Unit Installation Precautions

Guidelines for location, weather protection, and airflow.

Minimum Installation Clearances

Required spacing around the outdoor unit for airflow.

Surface Requirements for Installation

Wall Bracket Usage

Conditions for using wall brackets and preferred ground mounting.

Outdoor Unit Positioning

Condensate Drain Hose

Installation of drain pan, hose, and trace heating.

Installing the Hydraulic Unit

Hydraulic Unit Installation Precautions

Location choice, room ventilation, and space for maintenance.

Hydraulic Unit Mounting Bracket

How to fix the support and mount the unit.

Refrigerant Gas Connection and Filling

Rules and Precautions

Handling refrigerants, tool requirements, and oil types.

Shaping the Refrigeration Pipes

Bending and flaring techniques for pipes.

Brazing and Pipe Insulation

Brazing methods and insulation requirements for pipes.

Accessing Hydraulic Unit Refrigerant Connections

Connecting the Flared Connections

Pipe Diameters and Permissible Lengths

Table of pipe sizes and lengths for different models.

Check and Connecting

Refrigerant Connections Check

Procedures for checking connections using nitrogen.

Tightening Torque Specifications

Table of torque values for nuts and plugs.

Filling the Installation with Gas

Vacuum Creation Procedure (Annex 2)

Step-by-step guide for creating vacuum.

Seal Test Procedure

Creating a Vacuum (Annex 2)

Detailed vacuum creation using a manifold and gauge.

Filling the Installation with Gas

Final Sealing Test

Checking for leaks after gas filling.

Additional Charge

R410A Charge Calculation

How to calculate and add refrigerant charge based on distance.

Additional Charge Procedure

Steps for adding extra refrigerant charge.

Pump Down Operation

Refrigerant Collecting Procedure

Steps to collect refrigerant from the outdoor unit.

Hydraulic Connecting

General Connection Guidelines

Trade practices, sealants, and glycol usage.

Connecting to the Heating Circuit

Connecting pipes, union connectors, and hoses.

Rinsing Out the Installation

Cleaning the heating system before connection.

Connecting the Unit

Pipe sizing and connection torque.

Volume of the Heating System

Filling and Purging the Installation

Filling and Purging Procedure

Steps for filling the system with water and removing air.

Heating Circulation Pump Speed Settings

Variable Pressure Pump Operation

How the pump varies manometric height based on flow.

Constant Pressure Pump Operation

How the pump maintains constant manometric height.

Operation Signals with the HP Circulator

LED Indicators and Meanings

Explains LED status for pump operation and errors.

Pump Dial and Controls

Pump Dial Settings

Shows pump settings for variable and constant pressure.

Circulation Pump Sticking or Blocked

Troubleshooting steps for blocked pumps.

Electrical Connections

Connecting to Screw Terminals

Proper method for connecting wires to terminals.

Connecting to Regulation Cards

How to connect to control boards.

Connecting to Spring Terminals

Method for connecting wires to spring terminals.

Cable Section and Protection Rating

Overview of all the Electrical Connections

Wiring diagram showing connections between units and power supply.

Outdoor Unit Power Supply

Cable size and breaker size for outdoor unit.

Interconnection Cable

Cable specifications for connecting units.

Electrical Back-ups Power Supply

Cable size and breaker for electrical back-ups.

Electrical Connections on the Outdoor Unit Side

Accessing Connection Terminals (Models 5, 6 & 8)

Steps to access terminals for specific models.

Accessing Connection Terminals (Model Comfort 10)

Steps to access terminals for Comfort 10 model.

Electrical Connections on the Hydraulic Unit Side

Accessing Hydraulic Unit Terminals

Steps to access terminals on the hydraulic unit.

Interconnection between Units

Ensuring correct connection of communication cables.

Electrical Back-ups Connection

Connecting electrical supply for backup heaters.

Boiler Connection Option

Instructions for connecting boiler option.

Second Heating Circuit

Instructions for second circuit and regulation kits.

DHW Tank with Electrical Back-up

Instructions for DHW tank connection.

Contract with the Power Provider

Connecting for tariff control and power shedding.

External Faults Connection

Connecting external fault signals.

Hydraulic Unit Electric Box Description

Accessing Electric Box Components

Diagram showing components within the electric box.

Connection Diagrams

Hydraulic Unit Terminal Block and Power Relays

Wiring for terminal blocks and power relays.

Heat Pump Regulator Connections

Wiring for accessories and options like sensors and thermostats.

Sensors Installation

Outdoor Sensor Installation

Placement and connection of the outdoor temperature sensor.

Room Thermostat and Control Unit Installation

Installation of optional room sensors and controls.

Commissioning

Initial Startup Procedures

Steps to follow before and during initial power-up.

Configuring Room Thermostat (Wireless)

Pairing and configuring a wireless room thermostat.

Configuring Room Control Unit (Wireless)

Regulation System User Interface

User Interface Components

Diagram of the main user interface, remote, and thermostat.

User Interface Function Descriptions

Description of the Display

User Interface Symbols and Definitions

Explains symbols and codes shown on the display.

Temperature Control

Setting Temperature Curves

Adjusting heating temperature based on outdoor conditions.

Heating Curve Slope Adjustment

Heating Curve Offset Adjustment

Adjusting the heating curve offset (parameter 721).

Corrective Actions for Discomfort

How to adjust settings based on user feedback.

Parametering the Setting

General Parameter Access Levels

Overview of user, commissioning, and engineer access levels.

Setting Parameters Procedure

Steps for navigating menus and adjusting parameters.

Recommended Settings for Heat Emitters

Default settings for different emitter types.

List of Function Lines

Time of Day and Date Settings

Setting time, date, and summer time.

Operator Section Settings

Language, info, locking, and direct setting options.

Time Program Heating/Cooling Circuit 1

Programming heating/cooling periods for circuit 1.

Time Program Heating/Cooling Circuit 2

Time Program for DHW

Setting domestic hot water heating schedules.

Holiday Settings for Heating Circuits

Configuring holiday periods for heating circuits.

Heating Adjustment Settings

Comfort and Reduced Setpoints

Setting comfort and reduced temperatures.

Frost Protection Setpoint

Setting the minimum temperature for frost protection.

Heating Curve and Offset Adjustments

Parameters for heating curve slope and offset.

Room Influence and Limitation

How room temperature affects settings.

Start/Stop Optimization Settings

Parameters for optimum start and stop times.

Floor Curing Function

Cooling Circuit Settings

Setting cooling modes and temperatures.

Summer Operation Settings

Parameters for summer compressor operation.

Room Influence and Temperature Limitation (Circuit 2)

Heating Adjustment Settings (Circuit 2)

Parameters for heating adjustment for the second circuit.

Floor Curing Function (Circuit 2)

Cooling Circuit 2 Settings

Parameters for cooling circuit 2 operation.

Domestic Hot Water (DHW) Settings

DHW Operating Mode and Setpoints

Settings for DHW heating modes and temperatures.

DHW Release and Legionella Function

DHW release controls and legionella cycle settings.

Heat Pump (HP) Settings

Compressor and Pump Run Times

Settings for compressor and pump operation times.

Switch-off and Locking Times

Settings for unit switch-off and locking times.

Energy Meter

Consumed Electrical Energy Tracking

Display of energy consumption for heating, DHW, and cooling.

Energy Brought In Tracking

Compressor Electrical Power Setting

Setting parameter for compressor electrical power.

Additional Generator (Boiler Connection)

DHW Charging and Boiler Operation

Settings for DHW charging and boiler integration.

Domestic Hot Water (DHW) Settings

DHW Setpoints and Release

Settings for DHW temperature and release.

Installation Configuration

Pre-selection of Installation Configurations

Choosing pre-defined installation setups.

Circuit and Control Settings

Configuring heating/cooling circuits and DHW control.

Function Input and Output Settings

Function Inputs (H1, H3)

Configuring inputs for various functions.

Function Inputs (EX1, EX2, EX3)

Configuring inputs for utility lock, tariffs, and external faults.

Contact Type Input Settings

Setting contact type (NC/NO) for inputs.

Sensor and Setpoint Compensation Settings

Settings for sensor readings and setpoint compensation.

Maintenance / Special Regime

Reset and System Information Settings

Resetting sensors, parameters, and accessing system info.

HP Interval and Maintenance Reset

Settings for maintenance intervals and resets.

Emergency Operation Modes

Configuring emergency operation and function types.

Inputs / Outputs Test

Relay Test Procedure

Testing relays and outputs for correct operation.

Output and Sensor Value Tests

Testing outputs and sensor readings.

Input Signal and State Checks

Checking input signals and operational states.

Generator Diagnosis

Compressor and Pump Status

Checking compressor and pump operation status.

Temperature and Flow Diagnostics

Diagnosing temperature and flow issues.

Diagnostics Consumers

Outdoor and Room Temperature Diagnostics

Checking outdoor and room temperature readings.

Hydraulic Circuit Diagnostics

Diagnosing pump and mixer valve operation.

Cooling Flow Temperature and DHW Settings

Relay Output Status

Checking the status of various relay outputs.

Overall Hydraulic Layout

Configuration 1: 1 Heating Circuit

Hydraulic diagram for a single heating circuit setup.

Configuration 1: 1 Heating Circuit and DHW Tank

Electrical Wiring Diagrams

Outdoor Unit Wiring (Models Comfort 5 & 6)

Electrical diagram for outdoor units.

Outdoor Unit Wiring (Model Comfort 8)

Outdoor Unit Wiring (Model Comfort 10)

Electrical Wiring - Hydraulic Unit

Hydraulic Unit Wiring Diagram

Shows connections to interface board, controller, and power.

Troubleshooting

Faults Displayed on the Hydraulic Unit

Lists error numbers, descriptions, locations, and operation status.

Hydraulic Unit LED Fault Indicators

Information Display

Data Displayable on the Unit

Lists various operational data shown on the display.

Maintenance of the Installation

Hydraulic Checks

Procedures for checking hydraulic system pressure and safety valves.

Checking the Outdoor Unit

Cleaning heat exchanger, checking fan and drain.

Refrigeration Circuit Checks

Annual checks for refrigerant circuits (for >10kW models).

Electrical Checks

Checking cable connections and electronic boards.

Quick-Start Procedure

Pre-Startup Checklist

Checks to perform before powering on the unit.

Starting-Up Procedures

Outdoor Unit Checks (Post-Startup)

Checks to perform on the outdoor unit after startup.

Hydraulic Unit Checks (Post-Startup)

Checks to perform on the hydraulic unit after startup.

Room Control Checks (Post-Startup)

Checks and adjustments for room control settings.

Settings Sheet

Preliminary and Boiler Settings

Settings for language, date, and boiler backup.

Heating Circuit 1 & 2 Settings

Configuration parameters for heating circuits.

Domestic Hot Water and Cooling Settings

Settings for DHW and cooling functions.

Fault Code Reference

List of fault codes and their meanings.

Start-up Data Sheet

Site and Installer Information

Fields for recording unit details and installer data.

Operating Data Recording

Fields for recording operating voltage, current, and temperatures.

Hydraulic System Data Recording

Fields for recording hydraulic system parameters.

Options and Accessories Configuration

Recording installed options and accessories.

ErP Performance Values

ErP Definition and Directives

Explanation of ErP directives and eco-design.

Package Performance at 35°C

Energy efficiency ratings for different models at 35°C.

Package Performance at 55°C

Energy efficiency ratings for different models at 55°C.

Instructions for the User

User Interface and Function Explanation

How to explain operation and functions to the user.

End of Life of the Device

Procedures for proper disposal and recycling.

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