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FULTON RBC750 - User Manual

FULTON RBC750
74 pages
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This manual must be available to the boiler operator at all times.
RB-RBC-IOMM-2015-1
INSTALLATION, OPERATION AND MAINTENANCE MANUAL
RB / RBC Series
Gas / Oil / Dual Fuel Horizontal Steam Boilers

Table of Contents

Questions and Answers

Summary

SECTION 1 - INTRODUCTION

SECTION 2 - INSTALLATION

2.1 GENERAL

Installation should be by competent personnel following safety regulations.

2.4 MAJOR COMPONENTS

Lists and describes key components like steam valve, safety valve, control box, etc.

2.8 STEAM SAFETY VALVE

Pre-set safety valves, adjustment prohibition, and discharge piping.

2.9 WATER SUPPLY

Importance of feedwater quality, water treatment, and pre-heating.

2.11 ELECTRICAL REQUIREMENTS

Electrical work by qualified electricians, wiring diagrams, and supply requirements.

SECTION 3 - OPERATION

3.2.1 SYSTEM CONTROLS

Description of low water safety relays, feedwater pump relays, and TDS blowdown.

3.2.2 STEAM PRESSURE CONTROLS

Pressure controls, on/off switches, high limit, and high/low pressure switches.

3.2.2.1 ADJUSTING STEAM PRESSURE CONTROLS

Step-by-step guide to adjusting steam pressure controls and settings.

3.2.3 BOILER CONTROL PANEL

Identification and function of controls and indicators on the boiler control box.

3.2.4 BURNER CONTROL PANEL

Typical burner controls and indicators like on/off switch, lockout indicator, etc.

3.3 FILLING THE BOILER

Step-by-step procedure for filling the boiler with water.

3.4 DRAINING THE BOILER

Procedures for draining the boiler with manual and automatic blowdown systems.

3.5 BOILER START-UP (FROM COLD)

Cautions and procedure for safely starting the boiler from a cold state.

SECTION 4 - MAINTENANCE

4.3 BURNER FLAME SENSOR TEST

Procedure for testing the flame safeguard sensor operation.

4.4 WATER LEVEL AND LOW WATER SAFETY CONTROL PROCEDURES

Ensuring correct functioning of water level and low water safety controls.

4.4.1 FEEDWATER PUMP TEST

Procedures to test the feedwater pump operation under various conditions.

4.4.2 1 ST LOW WATER LEVEL CHECK

Procedure for checking the 1st low water level safety function.

4.4.3 2 ND LOW WATER LEVEL CHECK

Procedure for checking the 2nd low water level safety function.

4.11 SCHEDULE OF OPERATOR TESTS AND CHECKS

Schedule and advice for operator tests and checks.

FULTON RBC750 Specifications

General IconGeneral
BrandFULTON
ModelRBC750
CategoryBoiler
LanguageEnglish

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