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FULTON RBC1000 - User Manual

FULTON RBC1000
74 pages
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This manual must be available to the boiler operator at all times.
RB-RBC-IOMM-2015-1
INSTALLATION, OPERATION AND MAINTENANCE MANUAL
RB / RBC Series
Gas / Oil / Dual Fuel Horizontal Steam Boilers

Table of Contents

Questions and Answers

Summary

SECTION 2 - INSTALLATION

2.8 STEAM SAFETY VALVE

Emphasizes that safety valves are pre-set and must not be adjusted.

2.9 WATER SUPPLY

Highlights the importance of feedwater quality and recommends consulting a water treatment specialist.

SECTION 3 - OPERATION

3.2.2 STEAM PRESSURE CONTROLS

Describes pressure controls like On/Off, High Limit, and High/Low switches.

3.2.2.1 ADJUSTING STEAM PRESSURE CONTROLS

Step-by-step guide for setting steam pressure controls for optimum performance.

3.2.3 BOILER CONTROL PANEL

Identifies and locates controls and indicators on the boiler control panel.

3.2.4 BURNER CONTROL PANEL

Details typical controls and indicators found on the burner control panel.

3.3 FILLING THE BOILER

Provides a detailed procedure for filling the boiler with water.

3.4 DRAINING THE BOILER

Outlines procedures for draining boilers with manual and automatic blowdown valves.

3.5 BOILER START-UP (FROM COLD)

Guides on safely raising the boiler temperature to avoid thermal shock.

3.5.1 BOILER START-UP FOLLOWING SHORT TERM SHUT-DOWN

Instructions for restarting the boiler after a short shutdown period.

3.6 BOILER SHUT-DOWN

Procedures for safely shutting down the boiler for various durations.

SECTION 4 - MAINTENANCE

4.4 WATER LEVEL AND LOW WATER SAFETY CONTROL PROCEDURES

Procedures to ensure the correct functioning of water level controls and safety systems.

4.4.1 FEEDWATER PUMP TEST

Procedures to ensure the correct functioning of water level controls and safety systems.

4.4.2 1 ST LOW WATER LEVEL CHECK

Steps to verify the 1st low water level indicator and burner cut-out function.

4.4.3 2 ND LOW WATER LEVEL CHECK

Procedure to test the 2nd low water alarm and burner shut-off sequence.

4.5 BLOWDOWN PROCEDURES

Methods for maintaining boiler water quality by removing sludge and dissolved solids.

4.11 SCHEDULE OF OPERATOR TESTS AND CHECKS

A schedule of tests and checks for boiler operators.

4.11.1 DAILY

Daily checks to ensure safe operation and effective water treatment.

4.11.5 ANNUALLY

Annual inspections and re-certification requirements as per regulations.

4.12 TROUBLESHOOTING

Guidance for diagnosing and resolving common boiler and pump issues.

4.12.1 TROUBLESHOOTING BOILER

Lists common boiler problems, their causes, and remedies.

4.12.2 TROUBLESHOOTING FEEDWATER PUMP

Addresses issues related to the feedwater pump's operation and potential faults.

Material & Workmanship Guarantee

FULTON RBC1000 Specifications

General IconGeneral
BrandFULTON
ModelRBC1000
CategoryBoiler
LanguageEnglish

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