FULTON FHE-250 - User Manual

FHE-250 MANUAL 09 2014 ISSUE 2
Fulton Ltd
FHE-250 Gas Fired
Condensing Boiler
250 kW
This Manual must be available to the boiler operator at all times.
INSTALLATION, OPERATION & MAINTENANCE
MANUAL

Summary

Safety Information

Emergency Procedures

Cautions for emergency situations and general safety advice.

Safety Regulations Overview

Information on Pressure System Safety Regulations and contact points.

General Safety Warnings

Operational Hazard Warnings

Warnings about hot surfaces, combustion, and safe operation.

Handling and Maintenance Safety

Safety guidelines for repairs, lifting, and water treatment.

SECTION 1 - INTRODUCTION

1.4 SAFETY

General safety regulations and standards for installation and use.

1.4.1 SAFE HANDLING

Guidelines for safe manual handling and movement of the boiler.

SECTION 2 - INSTALLATION

2.1 GENERAL

Competent personnel and safety regulations for installation.

2.2 SITING

2.5 WATER TREATMENT

2.10 GAS SUPPLY

Requirements for gas supply, pressure, and installation.

2.10.1 GAS CONNECTION

Specifics on connecting the gas supply pipe to the boiler.

2.12 VENTILATION

2.17 ELECTRICAL SUPPLY

Requirements for the boiler's electrical power supply.

2.19 ELECTRICAL CONNECTIONS

2.19.1 EXTERNAL WIRING

2.19.2 TERMINAL CONNECTIONS FOR EXTERNAL WIRING

SECTION 3 - OPERATION

3.1 GENERAL & PRE-START CHECKS

3.4 COMMISSIONING THE BOILER

Procedures for commissioning the boiler by trained personnel.

3.4.1 ELECTRICAL INSTALLATION

3.4.2 GAS INSTALLATION

3.4.3 FLUE COMMISSIONING

3.5 SAFETY SYSTEM TESTS

Testing ignition, low gas pressure, and condensate pressure switches.

3.8 BOILER OPERATION MODES

3.9 SHUTDOWN PROCEDURES

Methods for safely shutting down the boiler, including emergency and extended periods.

SECTION 4 - MAINTENANCE

4.1 GENERAL

4.2 SAFETY

Safety precautions and requirements for servicing and component replacement.

4.4 SERVICING SCHEDULE

Recommended intervals and tasks for boiler servicing.

4.4.4 ANNUAL MAINTENANCE AND INSPECTION

4.8 PROCEDURE FOR REMOVING;CLEANING THE BURNER

Detailed steps for safely removing and cleaning the burner.

4.9 PROCEDURE FOR CLEANING THE HEAT EXCHANGER

Steps for inspecting and cleaning the boiler's heat exchanger.

4.10 GAS VALVE ADJUSTMENT

How to adjust the gas valve for maximum and minimum output.

4.11 AFTER ALL REPAIRS AND MAINTENANCE

4.13 ERROR CODES AND TROUBLESHOOTING

Overview of error code categories and troubleshooting.

4.13.1 LOCK OUT ERROR CODES

List of error codes that cause the boiler to lock out.

4.13.2 BLOCKING ERROR CODES

List of error codes that block heat demands but don't lock out.

FULTON FHE-250 Specifications

General

Brand	FULTON
Model	FHE-250
Category	Boiler
Language	English