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FULTON PulseHW Series - User Manual

FULTON PulseHW Series
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Fulton Heating Solutions, Inc. -- PHW Manual -- 2010-0713
Page 1
Fulton PulseHW
Gas Pulse Combustion
Hydronic Heating Boilers
Installation, Operation and Maintenance Manual
Fulton Heating Solutions, Inc.
972 Centerville Road
Pulaski, NY 13142
Telephone: (315) 298-5121
Facsimile: (315) 298-6390
www.fulton.com
Serial # __________________________
Model # __________________________
Fulton Order # __________________________
Sold To __________________________
Job Name __________________________
Date __________________________

Table of Contents

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Summary

Section 1: Safety Warnings and Precautions

Section 2: Installation Guide

General Specifications and Information

Provides technical specifications and general details about the boilers for installation planning.

Introduction to Installation

Offers a general overview of the boiler's installation requirements and features.

Locating the Boiler

Guides on proper placement and clearance requirements for the boiler.

Installing Water Piping

Detailed instructions for connecting the boiler to the heating system's water piping.

Installing Gas Piping

Covers gas piping requirements, sizing, and installation according to codes.

Installing Field Wiring

Instructions for making electrical connections to the boiler's control system.

After Installation and Prior to Start-Up

Crucial steps to perform after installation and before initial startup.

Installation Checkpoints

Final checks to ensure the boiler is installed correctly before operation.

Measure Gas Flow Rate

Steps to measure and verify the gas flow rate for proper operation.

Before Leaving the Installation

Final checks and tasks to complete before leaving the installation site.

Section 3: Operation Manual

Before Operating Your Fulton Pulse Boiler

Essential safety and preparatory steps before operating the boiler.

Starting the Fulton Pulse Combustion Hydronic Heating Boiler

Step-by-step guide for safely starting the boiler.

If the Boiler Doesnt Start

Troubleshooting steps for common startup failures.

Sequence of Operation

Explains the internal sequence of the boiler's control system during operation.

Programming Instructions for Yokogawa UT320 Standard Program

Guide to programming the Yokogawa UT320 temperature controller.

Advanced Programming Features

Details on advanced programming options for temperature control.

Linkage Adjustment for Pulse Modulated Boilers

Procedures for adjusting linkage arms on modulated boilers for proper function.

Section 4: Maintenance Procedures

Before Each Heating Season

Pre-season checks and maintenance tasks for optimal performance.

Recommended Annual Maintenance

Annual service tasks to maintain boiler efficiency and prevent issues.

Troubleshooting

General guide for diagnosing and resolving minor operational problems.

Troubleshooting - Fault Code Diagnosis

Interpreting fault codes for diagnosing system issues.

Honeywell RM7865 C Controller Information

Information and configuration options for the Honeywell RM7865C controller.

Section 5: Parts and Warranty Information

Standard Warranty for Fulton Pulse Boilers

Details the warranty terms and conditions for Fulton Pulse boilers.

FULTON PulseHW Series Specifications

General IconGeneral
Heat Exchanger MaterialStainless Steel
ConfigurationVertical
Fuel TypeNatural Gas, Propane
Operating Pressure160 psi
DimensionsVaries by model
WeightVaries by model

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