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FULTON PHW 1400 - User Manual

FULTON PHW 1400
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INSTALLATION AND
OPERATION MANUAL
Gas Pulse Combustion
Hydronic Heating Boiler (PHW)
Serial/National
Board #
Model
Fulton Order
Sold To
Job Name
Date
PHW-IOM-2013-0214

Table of Contents

Questions and Answers

Summary

Fulton Installation and Operation Manual

Gas Pulse Combustion Hydronic Heating Boiler (PHW)

Details about the Fulton Gas Pulse Combustion Hydronic Heating Boiler.

Installation

Placement & Rigging

Essential steps for proper boiler placement and rigging.

Install Isolation Mounts

Instructions for installing vibration isolation mounts.

Water Chemistry Requirements

Recommendations for maintaining optimal water quality for boiler longevity.

Install Gas Piping

Steps for installing the gas piping system.

Install Field Wiring

Instructions for installing field wiring connections.

Air Intake & Exhaust Piping Requirements for the Pulse Boiler

Requirements for air intake and exhaust piping, including sizes and pressure drops.

Testing Ignition Safety Shut Off

Procedure to test the ignition safety shut-off function.

Measure Gas Flow Rate

Procedure to measure the gas flow rate to the boiler.

To Correct Input - Adjust Gas Pressure Regulator

Steps to adjust the gas pressure regulator to correct input.

Operation

Before Start Up

Safety checks and initial preparations before starting the boiler.

Start-Up

Step-by-step procedure for starting the boiler.

Linkage Adjustment for Pulse Modulated Boilers

Adjusting linkage arms for mod motor, gas, and exhaust butterfly valves.

PROCEDURE TO ZERO AND SPAN THE MODULATION MOTOR

Steps to zero and span the modulation motor.

If the Boiler Doesnt Start

Troubleshooting steps for when the boiler fails to start.

Programming Instructions for the SOLA Control

Instructions for programming the SOLA control.

Changing;Testing SOLA High Limit Setpoint

Procedure to change and test the high limit setpoint.

Accessing Lockout History and Clearing Lockouts

How to access and clear boiler lockout history.

Procedure for Remote Firing Rate Using a 4-20 mA Signal (Single Boiler)

Steps to set remote firing rate using a 4-20mA signal.

Procedure for Remote Setpoint Using a 4-20 mA Signal (Single Boiler)

Steps to set remote setpoint using a 4-20mA signal.

Procedure for Lead;Lag with Outdoor Reset with Multiple Boilers

Steps for configuring lead/lag with outdoor reset for multiple boilers.

Single Boiler Outdoor Reset Programming

Programming outdoor reset for a single boiler.

Lead;Lag Outdoor Reset Configuration Using Communication Port 2

Configuring lead/lag with outdoor reset using communication port 2.

Maintenance

Annual Maintenance and Inspection Schedule

Annual maintenance tasks for boiler efficiency and longevity.

Troubleshooting

Table listing common boiler problems, causes, and checks.

Reviewing Diagnostics on SOLA Control

How to review diagnostic information on the SOLA control.

Warranty & Parts

Standard Warranty for Fulton Pulse Boilers Models PHW with Carbon Steel Exhaust Pipes

Warranty details for models with carbon steel exhaust pipes.

FULTON PHW 1400 Specifications

General IconGeneral
BrandFULTON
ModelPHW 1400
CategoryBoiler
LanguageEnglish

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