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FULTON PHW 1400 - User Manual

FULTON PHW 1400
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INSTALLATION AND
OPERATION MANUAL
Gas Pulse Combustion
Hydronic Heating Boiler (PHW)
Serial/National
Board #
Model
Fulton Order
Sold To
Job Name
Date
PHW-IOM-2013-0214

Table of Contents

Questions and Answers

  • B
    Bradley ParksAug 22, 2025
    What to do if my FULTON PHW 1400 has a flame failure?
    • C
      cristinabriggsAug 22, 2025
      If the FULTON Boiler experiences flame failure, check the fuse or circuit breaker, and reset or replace it if necessary. Inspect the main control for a bad ground or faulty control and replace the control if required. Check the adjustment of pressure switch number 2, ensuring it's set at 1.5” w.c., and replace it if necessary. Verify all component connections for loose wires. Check the air flappers on the air valve plate and the gas flappers on the gas valve plate to ensure they are correctly placed, covering the holes. Check for any blockages in the exhaust piping and remove them. You can also try resetting the main control panel box on flame failure.
  • Z
    Zachary YorkNov 5, 2025
    How to fix a starting or purge failure in my FULTON PHW 1400?
    • J
      Johnny BellNov 5, 2025
      If your FULTON Boiler is experiencing a starting or purge failure, begin by checking the fuse or circuit breaker and reset or replace it if necessary. For all models, inspect the on/off switch for loose wires. Also, examine the air switch, adjusting its sensitivity or replacing it if needed. Check the fan for proper operation and replace it if faulty. Inspect the flame rod for carbon buildup or cracks in the porcelain. Check the main control for a bad ground or a faulty control, replacing the control if necessary. Ensure the air inlet is not blocked and remove any obstructions. Examine the spark plug for carbon buildup, moisture, or cracks, and verify the gap is between 0.050” and 0.060”. Clean or replace the spark plug as needed. Check all component connections for loose wires. Ensure the...

Summary

Fulton Installation and Operation Manual

Gas Pulse Combustion Hydronic Heating Boiler (PHW)

Details about the Fulton Gas Pulse Combustion Hydronic Heating Boiler.

Installation

Placement & Rigging

Essential steps for proper boiler placement and rigging.

Clearances and Serviceability

Install Isolation Mounts

Instructions for installing vibration isolation mounts.

How to Install Elastomer Cube Isolation Mounts

How to Install Spring Isolation Mounts

How to Install Seismic Spring Isolation Mounts

Water Chemistry Requirements

Recommendations for maintaining optimal water quality for boiler longevity.

Install Water Piping

Install Condensate Drain

Install Gas Piping

Steps for installing the gas piping system.

Install Field Wiring

Instructions for installing field wiring connections.

Air Intake Supply Piping Installation Preparation

Preparing to Install Exhaust Vent Piping

Air Intake & Exhaust Piping Requirements for the Pulse Boiler

Requirements for air intake and exhaust piping, including sizes and pressure drops.

Air Intake Supply and Exhaust Vent Installation

After Installation;Prior to Start-Up

Testing Ignition Safety Shut Off

Procedure to test the ignition safety shut-off function.

Measure Gas Flow Rate

Procedure to measure the gas flow rate to the boiler.

To Correct Input - Adjust Gas Pressure Regulator

Steps to adjust the gas pressure regulator to correct input.

To Check for High Gas Pressure

Before Leaving the Installation

Operation

Before Start Up

Safety checks and initial preparations before starting the boiler.

Start-Up

Step-by-step procedure for starting the boiler.

Linkage Adjustment for Pulse Modulated Boilers

Adjusting linkage arms for mod motor, gas, and exhaust butterfly valves.

PROCEDURE TO ZERO AND SPAN THE MODULATION MOTOR

Steps to zero and span the modulation motor.

If the Boiler Doesnt Start

Troubleshooting steps for when the boiler fails to start.

Sequence of Operation for Modulated Pulse Hydronic Boilers

Programming Instructions for the SOLA Control

Instructions for programming the SOLA control.

Central Heat Configuration - Modulation Screen

Changing;Testing SOLA High Limit Setpoint

Procedure to change and test the high limit setpoint.

Verifying Changes to High Limit Setpoint

Accessing Lockout History and Clearing Lockouts

How to access and clear boiler lockout history.

Procedure for Remote Firing Rate Using a 4-20 mA Signal (Single Boiler)

Steps to set remote firing rate using a 4-20mA signal.

Procedure for Remote Setpoint Using a 4-20 mA Signal (Single Boiler)

Steps to set remote setpoint using a 4-20mA signal.

Procedure for Lead;Lag with Outdoor Reset with Multiple Boilers

Steps for configuring lead/lag with outdoor reset for multiple boilers.

Single Boiler Outdoor Reset Programming

Programming outdoor reset for a single boiler.

Lead;Lag Outdoor Reset Configuration Using Communication Port 2

Configuring lead/lag with outdoor reset using communication port 2.

Maintenance

Annual Maintenance and Inspection Schedule

Annual maintenance tasks for boiler efficiency and longevity.

Troubleshooting

Table listing common boiler problems, causes, and checks.

Reviewing Diagnostics on SOLA Control

How to review diagnostic information on the SOLA control.

Taking Screen Shots

Warranty & Parts

Standard Warranty for Fulton Pulse Boilers Models PHW with Carbon Steel Exhaust Pipes

Warranty details for models with carbon steel exhaust pipes.

Ten (10) Year (120 Month) Thermal Shock Warranty

Ten (10) Year (120 Month) Prorated Flue Gas Condensate Corrosion and Material and Workmanship Warranty

Standard Warranty for Fulton Pulse Boilers Models PHW with Duplex Stainless Steel Exhaust Pipes

FULTON PHW 1400 Specifications

General IconGeneral
BrandFULTON
ModelPHW 1400
CategoryBoiler
LanguageEnglish

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