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FULTON PHW 500 - User Manual

FULTON PHW 500
84 pages
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INSTALLATION AND
OPERATION MANUAL
Gas Pulse Combustion
Hydronic Heating Boiler (PHW)
Serial/National
Board #
Model
Fulton Order
Sold To
Job Name
Date
PHW-IOM-2013-0214

Table of Contents

Questions and Answers

  • S
    Sierra SimonAug 22, 2025
    What to do if my FULTON PHW 500 Boiler has a flame failure?
    • R
      Roy WuAug 22, 2025
      If the FULTON Boiler experiences flame failure, check the fuse or circuit breaker, and reset or replace it if necessary. Inspect the main control for a bad ground or faulty control and replace the control if required. Check the adjustment of pressure switch number 2, ensuring it's set at 1.5” w.c., and replace it if necessary. Verify all component connections for loose wires. Check the air flappers on the air valve plate and the gas flappers on the gas valve plate to ensure they are correctly placed, covering the holes. Check for any blockages in the exhaust piping and remove them. You can also try resetting the main control panel box on flame failure.
  • J
    Jasmine BarkerNov 5, 2025
    How to fix a starting or purge failure in my FULTON PHW 500 Boiler?
    • J
      James GonzalezNov 5, 2025
      If your FULTON Boiler is experiencing a starting or purge failure, begin by checking the fuse or circuit breaker and reset or replace it if necessary. For all models, inspect the on/off switch for loose wires. Also, examine the air switch, adjusting its sensitivity or replacing it if needed. Check the fan for proper operation and replace it if faulty. Inspect the flame rod for carbon buildup or cracks in the porcelain. Check the main control for a bad ground or a faulty control, replacing the control if necessary. Ensure the air inlet is not blocked and remove any obstructions. Examine the spark plug for carbon buildup, moisture, or cracks, and verify the gap is between 0.050” and 0.060”. Clean or replace the spark plug as needed. Check all component connections for loose wires. Ensure the...

Summary

Introduction

Warnings & Cautions

Highlights critical safety information and potential hazards during operation.

Installation

Placement & Rigging

Procedures for correctly positioning and securing the boiler.

Clearances and Serviceability

Specifies required clearances for safe operation and maintenance access.

Install Isolation Mounts

Instructions for installing vibration isolators for boiler mounting.

Install Gas Piping

Covers safe installation of the natural or propane gas supply piping.

Testing Ignition Safety Shut Off

How to test the boiler's safety shut-off mechanisms.

Adjust Gas Pressure Regulator

Instructions for adjusting the gas pressure regulator to the correct input.

Before Leaving the Installation

Final checks and code compliance verification before completing installation.

Operation

Before Start Up

Safety checks and preparations required before initial boiler startup.

Start Up Procedure

Step-by-step guide for initiating the boiler's operation.

Boiler Startup Troubleshooting

Guidance for diagnosing and resolving issues when the boiler fails to start.

Changing SOLA High Limit Setpoint

Step-by-step guide to adjust and verify the high limit setpoint on the SOLA control.

Maintenance

Annual Maintenance Schedule

Yearly inspection and maintenance procedures for optimal boiler health.

Troubleshooting

A guide to diagnose and resolve common boiler problems.

Reviewing Diagnostics on SOLA Control

How to access and interpret diagnostic information from the SOLA control.

Warranty & Parts

Boiler Warranty Information

Details the terms and conditions of the boiler's warranty coverage.

FULTON PHW 500 Specifications

General IconGeneral
BrandFULTON
ModelPHW 500
CategoryBoiler
LanguageEnglish

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