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FULTON PHW 1000 - User Manual

FULTON PHW 1000
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INSTALLATION AND
OPERATION MANUAL
Gas Pulse Combustion
Hydronic Heating Boiler (PHW)
Serial/National
Board #
Model
Fulton Order
Sold To
Job Name
Date
PHW-IOM-2013-0214

Table of Contents

Questions and Answers

  • A
    Amber MitchellAug 22, 2025
    What to do if my FULTON PHW 1000 has a flame failure?
    • K
      Kimberly ReyesAug 22, 2025
      If the FULTON Boiler experiences flame failure, check the fuse or circuit breaker, and reset or replace it if necessary. Inspect the main control for a bad ground or faulty control and replace the control if required. Check the adjustment of pressure switch number 2, ensuring it's set at 1.5” w.c., and replace it if necessary. Verify all component connections for loose wires. Check the air flappers on the air valve plate and the gas flappers on the gas valve plate to ensure they are correctly placed, covering the holes. Check for any blockages in the exhaust piping and remove them. You can also try resetting the main control panel box on flame failure.
  • R
    rbrownNov 5, 2025
    How to fix a starting or purge failure in my FULTON PHW 1000 Boiler?
    • A
      Allison FosterNov 5, 2025
      If your FULTON Boiler is experiencing a starting or purge failure, begin by checking the fuse or circuit breaker and reset or replace it if necessary. For all models, inspect the on/off switch for loose wires. Also, examine the air switch, adjusting its sensitivity or replacing it if needed. Check the fan for proper operation and replace it if faulty. Inspect the flame rod for carbon buildup or cracks in the porcelain. Check the main control for a bad ground or a faulty control, replacing the control if necessary. Ensure the air inlet is not blocked and remove any obstructions. Examine the spark plug for carbon buildup, moisture, or cracks, and verify the gap is between 0.050” and 0.060”. Clean or replace the spark plug as needed. Check all component connections for loose wires. Ensure the...

Summary

Introduction

Warnings and Cautions

Highlights critical safety information and its importance for preventing injury or damage.

Installation

Placement and Rigging Guidelines

Water Chemistry Requirements

Install Gas Piping

Instructions for gas piping installation according to codes and standards.

Install Field Wiring

Air Intake & Exhaust Piping Requirements

After Installation Checks

Testing Ignition Safety Shut Off

Procedure for testing the ignition safety shut-off system.

Measure Gas Flow Rate

Checking for High Gas Pressure

Final Installation Checks

Final checks before leaving the installation site.

Operation

Pre-Start Up Safety Procedures

Safety checks and procedures to perform before initial boiler start-up.

Boiler Start-Up

Step-by-step instructions for starting the boiler and basic operation.

Boiler Start-Up Troubleshooting

Troubleshooting steps for when the boiler fails to start.

SOLA Control Configuration and Operation

Programming, adjusting, and monitoring the SOLA control system.

Firing Rate and Setpoint Adjustment

High Limit Setpoint and Lockout Management

Adjusting high limit setpoints and managing lockout history.

Remote Control via 4-20 mA Signal

Using 4-20mA signals for remote control of firing rate and setpoint.

Lead;Lag and Outdoor Reset Configuration

Setting up lead/lag and outdoor reset for multiple boilers.

Third Party Control Integration

Maintenance

Scheduled Maintenance Inspections

Daily, monthly, and annual inspection procedures for optimal performance.

Post-Repair and Maintenance Procedures

Boiler Troubleshooting Guide

Guide to diagnose and resolve common boiler problems using a table.

SOLA Control Diagnostics and Screen Shots

Using SOLA control diagnostics and taking screen shots for troubleshooting.

Warranty & Parts

Standard Warranty for Carbon Steel Exhaust Models

Warranty terms for PHW models with carbon steel exhaust pipes.

Standard Warranty for Duplex Stainless Steel Exhaust Models

Warranty terms for PHW models with duplex stainless steel exhaust pipes.

Parts Warranty and Information

FULTON PHW 1000 Specifications

General IconGeneral
BrandFULTON
ModelPHW 1000
CategoryBoiler
LanguageEnglish

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