FULTON FHE-250 - Table of Contents

FHE-250 MANUAL 09 2014 ISSUE 2
LIST OF CONTENTS
INTRODUCTION 1
General 1.1
Technical Data 1.2
Optional Extras 1.3
Safety 1.4
- Safe Handling 1.4.1
- Safe Handling of Substances 1.4.2
INSTALLATION 2
General 2.1
Siting 2.2
Water Circulation System 2.3
Water Piping Installation 2.4
Water Treatment 2.5
Frost Protection 2.6
Preventing Oxygen Contamination 2.7
Eliminating System Air 2.8
Filling the Boiler with Water 2.9
Gas Supply 2.10
- Gas Connection 2.10.1
Sealed System Requirements 2.11
Ventilation 2.12
- Common Air Intake and Exhaust Venting of
Multiple Boilers
2.12.1
- Intake Duct Sizing 2.12.2
Exhaust Venting Terminations (Flues) 2.13
- Horizontal Exhaust Vent Termination 2.13.1
Flue Installation 2.14
- Flue System Design 2.14.1
- Flue Gas Conditions 2.14.2
Condensate Drain 2.15
Water and Gas Header Installation (Optional Extra) 2.16
Electrical Supply 2.17
Hydraulic Resistance 2.18
Electrical Connections 2.19
- External Wiring 2.19.1
- Terminal Connections for External Wiring 2.19.2
OPERATION 3
General 3.1
Perform Pre-Start-Up Inspection 3.2
Fill and Purge the System 3.3
Commissioning the Boiler 3.4
- Electrical Installation 3.4.1
- Gas Installation 3.4.2
- Flue Commissioning 3.4.3
Test of Ignition Safety System 3.5
Perform Test of Low Gas Pressure Switch 3.6
Test of Condensate Pressure Switch 3.7
Normal Operation of the Boiler 3.8
- Boiler Test Fire 3.8.1
- Disabling the Boiler 3.8.2
- Changing the Temperature Setpoint for DHW 3.8.3
- Changing the Temperature Setpoint for CH 3.8.4
- Finding the Master Boiler 3.8.5
- Boiler Operation 3.8.6
- Auto Detection 3.8.7
Shutdown Procedures 3.9
- Normal Shut off Procedures 3.9.1
- Emergency Shut off Procedures 3.9.2
- Shutting the Boiler Down for an Extended Period
of Time
3.9.3
- Starting the Boiler after Prolonged Shutdown 3.9.4
Display Operation 3.10
Symbols on the LCD 3.11
Push-buttons 3.12
Backlight 3.13
User Interface Operating Modes 3.14
- Initial Mode 3.14.1
- Standby Mode on Master DSP 3.14.2
- Standby Mode on Slave DSP 3.14.3
- Suspend Mode 3.14.4
- CH Setpoint Adjust Mode 3.14.5
- Auto Detection Mode 3.14.6
- Cascade Test Mode 3.14.7
- Local Test Mode 3.14.8
- Local Installer Mode 3.14.9
- History Mode 3.14.10
- Installer+ Mode 3.14.11
MAINTENANCE 4
General 4.1
Safety 4.2
Partial Isolation of Boilers in Cascade Systems 4.3
Servicing Schedule 4.4
- Daily 4.4.1
- Weekly 4.4.2
- Monthly 4.4.3
- Annual 4.4.4
Procedure for Cleaning the Air Inlet Filter 4.5
Examine the Flue System 4.6
Inspect Heating System for Other Problems 4.7
Procedure for Removing/Cleaning the Burner 4.8
Procedure for Cleaning the Heat Exchanger 4.9
Gas Valve Adjustment 4.10
After All Repairs and Maintenance 4.11
Handing Over 4.12
Error Codes and Troubleshooting 4.13
Maintenance Log 4.14
GENERAL DATA 5
Boiler Dimensions 5.1
Boiler Specication 5.2
Seasonal Efciencies 5.3
Recommended Water Conditions 5.4
Name Plates and Packaging Label 5.5
Electrical Diagrams (Supplied Separately)