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Fusion F300SQ User Manual

Fusion F300SQ
154 pages
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F300S/F300SQ
Ultraviolet Lamp System
Installation, Operation, and Maintenance
Manual No. 509252 Rev R 3/04
FUSION UV SYSTEMS, INC.
910 Clopper Road
Gaithersburg, MD 20878-1357 USA
(301) 527-2660 • FAX (301) 527-2661

Table of Contents

Questions and Answers:

Fusion F300SQ Specifications

General IconGeneral
BrandFusion
ModelF300SQ
CategoryPersonal Care Products
LanguageEnglish

Summary

Introduction

Document Conventions

Explains symbols, notes, cautions, and warnings used in the manual.

Indications of Notice Types

Details the types of notices and their meanings.

Icon Usage

Explains the meaning of various icons used throughout the documentation.

System Description

System Components Overview

Lists the basic items included in the F300S/F300SQ system.

Control and Monitoring

Explains the precise control of voltage and monitoring functions.

Cooling and Ventilation

Details the requirements for proper lamp cooling and exhaust.

Irradiator and Bulb Details

Information on the I300M irradiator family, reflector, and bulb.

Mounting and Connections

Discusses mounting considerations, power supply, RF detector, and interconnections.

Warranty and Shipping Information

Warranty Policy

Outlines the terms and conditions of the product warranty.

Shipping Instructions

Provides guidelines for returning products or components for service.

General Packing Instructions

Details packaging requirements for safe shipment of equipment.

Chapter 1. Safety

Radiation Hazards

Discusses dangers and precautions related to UV and microwave radiation.

Personnel Safety Precautions

Explains potential health impacts, radio interference, and ozone.

Temperature and High Voltage Hazards

Warns about hot surfaces, high voltage, and material handling.

Chapter 2. Mechanical Installation

Installation Checklist and Unpacking

Lists procedures to complete before initial operation and how to unpack.

Component Placement and Mounting

Guides on positioning power supplies and mounting irradiators.

Shielding and Detection Setup

Explains light shielding and RF detector mounting.

Ventilation and Support Systems

Details exhaust venting, remote blowers, and quartz plates.

Chapter 3. Electrical System

Electrical Setup Checklist

Checklist for electrical setup procedures.

Cabling and Connections

Information on interconnect cables and user connections.

Power Supply Programming

Instructions for configuring power supplies and switch settings.

Input/Output and Remote Control

Explains interlock inputs, remote inputs, and output ports.

Multi-Unit Configuration

Setup for systems with multiple power supplies.

Power Source and Transformer Taps

Details on connecting to power and configuring transformer taps.

Chapter 4. Operation

Operation Controls and Startup

Describes controls, lamp control, and initial startup procedures.

System Operation Modes

Explains master/slave operation, system operation, and fault resetting.

Remote and QRO Operation

Details remote operation and the Quick Restart Option (QRO).

Chapter 5. Troubleshooting

Initial Checks and Fault Indicators

Basic checks, safety interlock tests, and fault indicators.

Fault Diagnosis Procedures

Details on unit faults, system faults, and diagnosis tables.

Failure Diagnosis Cross-Reference

Table for locating fault diagnosis information by signal.

Chapter 6. Maintenance

Irradiator Maintenance

Covers bulb, screen, reflector, and housing maintenance for I300M/I310M/I311M.

Component Replacement Procedures

Details removal and replacement for transformers, magnetrons, and switches.

Power Supply Maintenance and Testing

Procedures for power supply cleaning, testing, and card replacement.

Blower Maintenance

Procedures for blower filter replacement and motor replacement.

Appendix A. Specifications

System and Power Supply Specs

General system and power supply specifications.

Irradiator and RF Detector Specs

Specifications for irradiators and RF detectors.

System Agency Approvals

Lists agency approvals and standards.

Appendix B. Cables and Connectors

Interconnect Cables

Information on interconnect cables and their part numbers.

System Connector Contact Kits

Information on system connector contact kits.

Appendix C. Outline Drawings

Outline Drawings

Overview of drawings for product dimensions and clearances.

Appendix D. Lamp System Maintenance Log

Maintenance Log Form

Example form for tracking lamp system maintenance.

Appendix E. Replacement Parts

Accessory Parts List

List of accessory replacement parts for the system.

Irradiator and Power Supply Parts

Lists replacement parts for irradiators and power supplies.

Blower Parts List

Lists replacement parts for the K300 blower assembly.

Appendix F. Ignitor Bulb

Ignitor Bulb Function

Information on the ignitor bulb's role in ignition.

Ignitor Bulb Replacement

Procedure for replacing the ignitor bulb.

Appendix G. Schematics

Schematics Location

Information on where to find wiring diagrams and schematics.

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