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Fusion F300SQ User Manual
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F300S/F300SQ Ultraviolet
Lamp System
Inst
allation, Operation, and Maintenance
Manual No. 5092
52 Rev R 3/04
Applies to systems using P300M/
P300MQ/P300MT power supplies,
and I300M/I310M serie
s irradiators Serial Numb
ers 1001 and late
r.
(C) Copyright 2004 Fusion UV Systems, Inc. All Rights Reserved.
The products cove
red herein co
nform to EC standards.
See Appendix A for
details.
FUSION UV SYSTEMS, INC.
910 Clopper R
oad
Gaithersburg, MD 20878-1357 USA
(301) 527-2660 • FAX (301) 527-2661
2
4
Table of Contents
Default Chapter
5
Table of Contents
5
Introduction
11
Document Conventions
12
Indications of Note, Caution, Warning, and Danger
12
Icon Usage
13
System Description
15
System Components
17
Control
17
Cooling
18
Irradiators
18
Lamp Bulb
19
Reflector and Cavity
19
Mounting
20
Power Supply
20
P300M/P300Mq/P300Mt
20
RF Detector
20
System Interconnections
20
Warranty Policy
21
Shipping Instructions
22
General Packing Instructions
22
Power Supply
22
Returned Material Authorization Number
22
Control Cards
23
Irradiators
23
Magnetrons
23
RF Detectors
23
UV Bulbs
23
Chapter 1. Safety
25
Ultraviolet Radiation
26
Microwave Radiation
26
Personnel Effects of Microwave Radiation
27
Radio Interference
27
Ozone
28
Temperature
28
High Voltage
29
UV Curable Materials
29
Chapter 2. Mechanical Installation
31
Mechanical Installation Checklist
31
Unpacking and Inspection
31
Power Supply Unit(S) Placement
32
Irradiator Mounting
33
Lamps Mounted in Opposing Configuration
34
UV Light Shielding
34
RF Detector Mounting
35
Remote Blowers
36
Irradiator Exhaust Venting
36
Quartz Plates
36
Chapter 3. Electrical System
39
Electrical Installation/Setup Checklist
39
Accessory Parts List
39
Interconnect Cables
40
Connection and Program Log
40
Installing the External Interlocks Control
40
User Connections
40
Power Supply Programming
41
Settings for Six-Position Switch S1
41
Single Unit Programming and Connections
43
Programming
44
Irradiator Cable H340 Connections
44
Input/Output Connections
45
Remote Inputs
45
Output Ports (J105B)
46
Alternate Function for K5
47
Multiple-Unit Programming and Connections
48
Programming
49
Connections
49
Power Source
50
System Power Connections
50
Frequency Tapping of HV Capacitors
51
QRO HV Capacitors (for QRO Only)
51
High Voltage Transformer Taps
51
QRO Transformer Taps (for QRO Only)
52
F300S Relay Coil Resistor Assembly Installation
53
Installation Instructions
53
Top View
54
Chapter 4. Operation
55
System Operation Controls
55
Lamp Control
55
Power
56
Off/Reset Control
56
Initial Startup Procedure, Single Unit
56
Initial Startup Procedure, Multiple-Unit Systems
57
Master/Slave Operation
57
Operating the System
57
Resetting the System after a Fault
58
Remote Operation
59
Operation with Remote Controls
60
Quick Restart Option (QRO)
60
Electrical Installation and Setup
63
Operation
63
Chapter 5. Troubleshooting
65
Basic Checks
65
Safety Interlock Tests
66
Fault Indicators
66
Unit Faults
66
System Faults
67
Fault Diagnosis Tables
67
Failure Diagnosis Cross-Reference
68
Chapter 6. Maintenance
79
I300M Irradiator
79
Bulb, Screen, and Reflector Maintenance
79
Bulb Cleaning
79
Cleaning Guidelines
79
Reflector Cleaning
79
Screen Cleaning
80
I300M Screen Assembly Removal/Replacement
80
Lamp Bulb Removal/Replacement
81
Reflector Removal/Replacement
82
I300M Irradiator Housing Removal/Replacement
86
Direct View Photoresistor Removal/Replacement
87
Filament Transformer Removal/Replacement
88
Magnetron Removal/Replacement
89
Air Pressure Verification
90
Air Pressure Switch Replacement
91
I310M/I311M Irradiator
91
Bulb, Screen, and Reflector Maintenance
91
Cleaning Guidelines
91
Bulb Cleaning
92
Reflector Cleaning
92
Screen Cleaning
92
Screen Assembly Removal/Replacement
93
Lamp Bulb Removal/Replacement
93
Reflector Removal/Replacement
94
Replacing the RF Gasket Assembly
99
I310M/I311M Irradiator Housing Removal/Replacement
100
I310M/I311M Scatter View Photoresistor Removal/Replacement
100
Direct View Photoresistor Removal/Replacement
101
Filament Transformer Removal/Replacement
103
Magnetron Removal/Replacement
104
Air Pressure Verification
105
Air Pressure Switch Replacement
105
P300M/P300MQ Power Supply
106
Safety Procedures
106
Test Point Voltages
107
Control Card Removal/Replacement
107
Diode Test
108
Capacitor Test
110
High Voltage Transformer Removal/Replacement
110
P300MT Power Supply
112
Routine Maintenance
112
Safety Procedures
112
Test Point Voltages
113
Control Card Removal/Replacement
113
Diode Test
114
Capacitor Test
115
High Voltage Transformer Removal/Replacement
116
K300 Modular Blower
117
Routine Maintenance
117
Blower Air Filters
117
Blower Cover Removal
118
Motor Replacement
118
Appendix A. Specifications
121
System
121
Power Supply
121
Irradiators
123
Blower
124
RF Detector
124
System Agency Approvals
125
Appendix B. Cables and Connectors
127
Interconnect Cables
127
System Connector Contact Kits
128
Appendix C. Outline Drawings
129
Appendix D. Lamp System Maintenance Log
139
Appendix E. Replacement Parts
141
I300M/I310M Irradiator Parts List
142
P300M/P300MT Power Supply Parts List
144
P300MQ Quick Restart Option Parts List
146
K300 Blower Assembly Parts List
147
Appendix F. Ignitor Bulb
149
Ignitor
149
Ignitor Bulb Removal/Replacement
150
Appendix G. Schematics
153
5
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Fusion F300SQ Specifications
General
Brand
Fusion
Model
F300SQ
Category
Personal Care Products
Language
English
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