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General| Brand | Gardner Denver |
|---|---|
| Model | Compair Reavell 5236.2.IA |
| Category | Air Compressor |
| Language | English |
Technical details from compressor and motor nameplates to be recorded.
Introduction to the handbook, its scope, and important notes for safe operation.
Emphasis on using genuine parts and following maintenance instructions for safety.
General safety guidelines, including warranty, maintenance, and warnings.
Precautions for handling, cleaning, and general workshop safety.
Safety measures during the installation of the compressor unit.
Safety measures to be followed during the operation of the compressor.
Safety guidelines for performing maintenance and repair work.
Safety measures to be taken when handling components exposed to fire.
Describes the sequence and conditions for normal compressor operation.
Details on operating the compressor locally for maintenance or testing.
Explanation of operating the compressor remotely via SCADA or DCS systems.
How compressor operation is controlled based on air pressure demand.
Overview of how alarm events are managed and triggered.
Description of user interface elements like HMI and push buttons.
Configuration parameters for tuning system response and settings.
Details and functions of various Human-Machine Interface screens.
Overall layout and physical configuration of the compressor unit.
Piping and Instrumentation diagram showing system components and flow.
Electrical single line diagram illustrating system connections.
Detailed wiring diagram for the control panel and electrical systems.
List of parts that differ from the standard compressor build.
List of additional parts supplied with the compressor.
Data sheet for the electric motor, including maintenance instructions.
Technical details and operation of the suction unloader solenoid valve.
Data sheet for the pressure transmitter, including operating instructions.
Data sheet for the pressure maintaining valve, including setting and maintenance.
Details of the pneumatic water control valve and its components.
Data sheet for the temperature transmitter, including technical specifications.
Specifications for the thermocouple temperature probe.
Installation and maintenance instructions for the control panel/starter.
General guidelines for valve maintenance and removal.
Procedure for cleaning and inspecting valve components.
Detailed steps for dismantling and reassembling first stage valves.
Procedure for dismantling and reassembling first stage valves without unloaders.
Steps for dismantling and reassembling second stage valves.
Troubleshooting steps for low first stage pressure issues.
Diagnosing issues related to first stage safety valve or high pressure.
Troubleshooting for second stage safety valve blowing.
Causes and remedies for slow pressure build-up.
Identifying and resolving overheating issues.
Troubleshooting steps for low oil pressure conditions.
Diagnosing and fixing unusual noises when the compressor is unloaded.
Addressing issues of excessive oil consumption.
Guidelines for adjusting and tensioning V-belts on the drive system.
Information on direct drive systems and checking for play and wear.
Instructions for filling and bleeding the water cooling system.
Details on the water pump assembly and its drive components.
Data sheet for the pressure maintaining valve, including setting and maintenance.
Technical details and operation of the 3-way solenoid valve.
Installation, operation, and testing instructions for safety valves.
Instructions for setting and adjusting the temperature controller.
General information on installing and using pressure gauges.
Operation and installation of high air/gas and low oil pressure switches.
Preventive maintenance for anti-vibration mounts.
Typical arrangement and operation of the oil/moisture demister vessels.
Operation and maintenance for the water inlet control valve.
