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Gardner Denver GD Pilot User Manual

Gardner Denver GD Pilot
32 pages
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GB Id. no. ZS1090606 / 01 - June 2014
1
Original User Manual
GD Pilot
Electronics for speed-controlled
stationary rotary screw compressor
VS 7 - VS 22
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Gardner Denver GD Pilot Specifications

General IconGeneral
Power SourceElectric
DimensionsVaries by model
Maximum Pressure8 bar
FAD0.5 - 2.5 m³/min
Air Delivery0.5 - 2.5 m³/min

Summary

Operator controls / arrangement

1.1 Keys

Describes the function of the physical keys on the GD Pilot control.

1.2 Display and Status Indicators

Explains the three-row display and LED status indicators on the GD Pilot.

1.3 Menu structure

Illustrates the hierarchical structure of the GD Pilot menus and sub-menus.

1.4 Displaying and Changing Values

Explains how to navigate and modify parameters within the GD Pilot menus.

Default settings

2.1 Selecting language

Describes how to change the display language of the GD Pilot.

2.2 Setting line pressure

Explains how to set the target and cut-out pressure points for the compressor.

2.3 Setting time/date (timer)

Details the procedure for setting the internal clock and date of the GD Pilot.

Operations

3.1 Unit Startup and Shutdown

Provides instructions on how to safely start and shut down the compressor unit.

3.2 Emergency Stop

Explains the function and usage of the emergency stop button.

3.3 On-load and Off-load Operation

Describes the compressor's operating states: on-load and off-load.

3.4 Handling Warning and Fault Messages

Explains how to clear and respond to warning and fault indicators.

Maintenance ([MAINTENANCE SCHED.] sub-menu)

4.1 Maintenance

Provides general information and recommendations for unit maintenance.

4.2 Programming maintenance intervals

Details how to set and adjust service intervals for components.

4.3 Total/load hours counter

Explains how to view and interpret the unit's total and load operating hours.

Extended functions

5.1 Control Menu Functions

Overview of advanced parameters and functions configurable in the Control Menu.

5.1.5 Automatic re-start

Configures the unit's behavior for automatic restart after a power loss.

5.1.6 Unlimited autom. re-start after power loss

Enables unlimited automatic restart after any power loss period.

5.2 Fault Memory and Diagnostics

Accesses and explains the stored warning and fault messages.

5.3 Timer Control and Settings

Manages scheduled operations, timer units, and pressure changeover settings.

5.4 Limit Values Configuration

Details factory-set and adjustable operational limit values for the compressor.

5.5 Programmable Inputs and Outputs

Explains programming of programmable inputs and outputs for external control.

5.6 Locking and Unlocking Code

Describes how to use a code to lock or unlock settings and prevent unauthorized changes.

5.7 GD Pilot Replacement and Setup

Provides instructions for replacing the GD Pilot controller and initial setup.

5.8 Remote Control Functions

Details how to control compressor functions remotely via external contacts.

Error Rectification

6.1 Safety Regulations

Outlines essential safety precautions and warnings for operation and maintenance.

6.2 Warning and Fault Message Handling

Explains warning indications and how to manage fault messages.

6.3 Troubleshooting Checklist

Provides a checklist for common issues and troubleshooting steps.

6.4 Faults and Warnings Table

Lists specific faults and warnings with their possible causes and remedies.

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