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Gardner Denver GD PILOT TS User Manual
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Original Operating Instructions
GD PILOT TS
Electronic Controller
for Stationary Screw Compressors
EnviroAire 15 – 37
EnviroAire VS 15 – 37
GB
Id. No. ZS1091777 – 04/2012
2
Table of Contents
Table of Contents
2
Foreword
5
About this Manual
5
Selection and Qualification of Personnel; Basic Responsibilities
5
Intended Use
5
Safety
6
Electrical Warning
6
Safety Guidelines
6
Safety Instructions
6
Control Panel and Display
8
General
8
About the Controller
8
Accessing Display
9
Home Page - Normal Operating Display
9
Pictogram
11
Cleaning the Touch Screen
11
Status Messages Table
12
Menu Access Security
13
Unlocking and Locking the User Settings
13
Configuration of the GD Pilot TS Controller
14
Language Selection
14
Setting the Current Date and Time
14
Selecting Measurement Units
15
Setting the Pressure Bands
16
About Pressure Bands
16
Regulated Speed Models
16
Fixed Speed Models
16
Setting the P1 Pressure Band
16
Setting the P2 Pressure Band
17
Menu Structure
18
Trends" Tab
18
Settings" Tab
19
Fault History" Tab
22
Access Code" Tab
22
Overview of Menu Structure
23
Starting and Operating
24
Stopping the Compressor in an Emergency
24
Starting the Compressor
24
Start Inhibits
25
Regulated Speed
25
During Operation
26
Water Circuit Control
26
Stopping the Compressor
26
Warnings/Faults/Power Failures
27
Faults and Warnings
28
Checklist
28
How the Fault and Warning Codes Are Structured
28
Tables of Faults and Warnings
28
Fault Numbers F000
29
Fault Numbers E400
30
Fault Numbers E500
33
Warning Numbers A600
34
Warning Numbers A700
36
Others
36
Programmable Inputs and Outputs
37
Programmable Inputs
37
Conditions Associated with Programmable Inputs
39
Programmable Outputs
39
Setting up Timer Control Operation
41
Timer-Controlled Starting and Stopping
41
An Example of Timer-Controlled Operation
41
Setting Compressor Start and Stop Times
41
Enabling Start/Stop Timer Control Operation
43
Setting Timer for P2 Pressure Band (Alternative Pressure) Operation
43
Enabling Timer Control Operation for P2 Pressure Band
44
Advanced Settings
45
Setting the Dryer Pre-Run Time
45
RS 485 Communication
45
Setting Automatic Restart after Power Loss
45
Remote Start / Stop
46
Remote On-Load/Off Load
47
Setting up a Replacement Controller
48
The Setup Code and Compressor Data Reference Number
48
Entering the Setup Code and Compressor Data Reference Number
48
Maintenance Level Functions
50
Access Security Levels
50
Unlocking and Locking the Maintenance Level
50
Additional Maintenance Level Views
50
Re-Set Statistics On-Load Hours
51
Reset Service Interval
51
VS Setting or Limiting the Rated Pressure
52
Water Circuit Control
52
Data Recording Using the SD Card
53
Base Load Sequencing (BLS) (Optional)
55
About Base Load Sequencing
55
System Requirements
55
General Description
55
Supported Slave Controllers
55
Supported Slave Compressor Controllers and Required Software Versions
56
The Base Load Sequencing (BLS) Page
56
Compressor Status Messages (BLS Group)
57
Compressor Settings and Information Button
58
Overview of BLS Menu Structure
59
BLS Settings Button
60
Function Description
61
BLS Trend and Statistic Graphs
62
Installation and Activation - RS485:3 Module
63
Installation - Compressor Module (STD)
65
4
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Gardner Denver GD PILOT TS Specifications
General
Brand
Gardner Denver
Model
GD PILOT TS
Category
Controller
Language
English
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