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Gardner Denver AirSmart VS40A User Manual

Gardner Denver AirSmart VS40A
118 pages
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Version: 20
May 23, 2014
VARIABLE SPEED,
SINGLE STAGE
STATIONARY BASE-MOUNTED
COMPRESSOR
AirSmartä CONTROLLER
MODELS
VS25A, VS30A, VS40A
25-30-40kW
60HZ
OPERATING AND
SERVICE MANUAL

Table of Contents

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Gardner Denver AirSmart VS40A Specifications

General IconGeneral
BrandGardner Denver
ModelAirSmart VS40A
CategoryController
LanguageEnglish

Summary

Warning, Prohibition, and Label Information

Safety Alert Icons and Meanings

Explains the meaning of hazard alert icons like DANGER, WARNING, and CAUTION.

Safety Precautions

General Safety Practices

Outlines essential safety rules and common sense practices for operating the compressor.

Mandatory Action Requirements

Lists specific actions required for safe operation and prohibitions.

Section 2: Installation

General Installation Guidelines

Covers initial checks, handling, and location selection for the compressor unit.

Section 3: Starting and Operating Procedures

Pre-Start Up Instructions

Critical checks and procedures before initial operation of a new unit.

Section 4: Controls and Instrumentation

Section 5: Compressor Lubrication, Separation, Filtration, and Controls

Recommended Lubricant and Specifications

Details the approved lubricant type, its properties, and recommendations for use.

Section 7: Air Filter

Section 9: Minimum Pressure/Check Valve

Section 10: Inlet Control Valve

Section 11: Pressure Relief Valve

Pressure Relief Valve Testing and Safety

Outlines how to test the pressure relief valve and essential safety precautions.

Section 14: Maintenance Schedule

Periodic Maintenance (1000 & 8000 Hours)

Maintenance tasks required at 1000 and 8000-hour intervals or based on oil analysis.

Section 15: Troubleshooting

Compressor Start-Up and Basic Operation Issues

Covers failure to start, stopping after short run, slow starts, and improper loading.

Performance and Pressure Issues

Addresses low delivery/pressure, excessive cycling, and incorrect operation settings.

Temperature and Oil System Problems

Troubleshoots high temperatures, VFD overheat, oil consumption, and oil carryover.

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