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AirSmart VS40A
Gardner Denver AirSmart VS40A User Manual
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Version: 20
May 23, 2014
V
A
RI
A
BLE SPEED,
SINGLE ST
A
GE
ST
A
TION
A
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A
SE-
MOUNTED
COMPRESSOR
A
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CONT
ROLLER
M
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VS25
A, VS30
A, VS40
A
25-30-4
0kW
60HZ
OPER
A
TING
A
N
D
SERVICE M
A
NU
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L
2
Table of Contents
Maintain Compressor Reliability and Performance with Genuine Gardner Denver Compressor Parts and Support Services
2
Instructions for Ordering Repair Parts
2
Warning - Prohibition - Mandatory Label Information
3
Safety Precautions
5
Table of Contents
6
Index
7
List of Illustrations
8
Section 1, General Information
9
Figure 1-1 - Compression Cycle
9
Figure 1-2 - Package Illustration (Air-Cooled) - External Details
10
Figure 1-3 - Package Illustration (Air-Cooled) - Internal Details
11
Figure 1-4 - Outline-Unit/Pkg, VS25-40 Air-Cooled with Dryer (External Details)
12
Figure 1-5 - Outline-Unit/Pkg, VS25-40 Air-Cooled with Dryer (Internal Details)
13
Figure 1-6 - Outline-Unit/Pkg, VS25-40 Water-Cooled Standard (External Details)
14
Figure 1-7 - Outline-Unit/Pkg, VS25-40 Water-Cooled Standard (Internal Details)
15
Figure 1-8 - Outline-Unit/Pkg, VS25-40 Water-Cooled with Dryer (External Details)
16
Figure 1-9 - Outline-Unit/Pkg, VS25-40 Water-Cooled with Dryer (Internal Details)
17
Figure 1-10 - Outline-Unit/Pkg, VS30-40 Air-Cooled Alternate Volt with Dryer Option (External Details)
18
Figure 1-11 - Outline -Unit/Pkg, VS30-40 Air-Cooled Alternate Volt with Dryer Option (Internal Details)
19
Figure 1-12 - Outline-Unit/Pkg, VS30-40 Water-Cooled Alternate Volt with Dryer Option (External Details)
20
Figure 1-13 - Outline-Unit/Pkg, VS30-40 Water-Cooled Alternate Volt with Dryer Option (Internal Details)
21
Section 2, Installation
22
Figure 2-1 - Typical Compressor Room
23
Figure 2-2 - Package Maximum Current Consumption Summary
26
Figure 2-3 - Line Reactor Sizing Recommendations
27
Section 3, Starting & Operating Procedures
28
Section 4, Controls & Instrumentation
34
Figure 4-1 - Electrical Enclosure Hardware
35
Figure 4-2 - Piping and Instrumentation Illustration
39
Figure 4-3 - Wiring Diagram - (Air-Cooled) - (460 Volt) Single-Stage VS Control
40
Figure 4-4 - Wiring Diagram - (Water-Cooled) - (460 Volt) Single-Stage VS Control
44
Figure 4-5 - Wiring Diagram - (Air-Cooled) - (200 & 230 Volt) VS30
48
Figure 4-6 - Wiring Diagram - (Air-Cooled) - (575 Volt) VS30
52
Figure 4-7 - Wiring Diagram - (Air-Cooled) - (200 & 230 Volt) VS40
56
Figure 4-8 - Wiring Diagram - (Air-Cooled) - (575 Volt) VS40
60
Figure 4-9 - Wiring Diagram - (Water-Cooled) - (200 & 230 Volt) VS 30
64
Figure 4-10 - Wiring Diagram - (Water-Cooled) - (575 Volt) VS30
68
Figure 4-11 - Wiring Diagram - (Water-Cooled) - (200 & 230 Volt) VS40
72
Figure 4-12 - Wiring Diagram - (Water-Cooled) - (575 Volt) VS40
76
Section 5, Compressor Lubrication - Separation, Filtration and Controls
80
Figure 5-1 - Checking Oil Level
83
Figure 5-2 - Changing Oil Filter
83
Figure 5-3 - Thermostatic Mixing Valve Element
85
Figure 5-4 - Pressure Dew Point of Compressed Air
86
Figure 5-5 - Changing Oil Coalescing Element
87
Section 6 - Heat Exchangers (Oil, Air), Axial Cooling Fans
89
Figure 6-1 - Air Flow Chart
90
Figure 6-2 - Cooler Housing Side Covers
91
Figure 6-3 - Water-Cooled Heat Exchanger Coolant Requirements
92
Figure 6-4 - Water Control Valve
93
Figure 6-5 - Water Separator and Drain
94
Figure 6-6 - Water Separator and Drain Details
94
Section 7, Air Filter
96
Figure 7-1 - Air Filter (Standard)
96
Section 8, Shaft Coupling
98
Figure 8-1 - Coupling Components
98
Figure 8-2 - Coupling Element
99
Figure 8-3 - Motor Removal Hardware
99
Figure 8-4 - Locating Airend Coupling Hub Installation Tool - VS40 Model Shown
102
Figure 8-5 - Locating Motor Coupling Hub Installation Tool - VS40 Model Shown
102
Section 9, Minimum Pressure/Check Valve
103
Figure 9-1 - Minimum Discharge Pressure/Check Valve
104
Section 10, Inlet Control Valve
105
Figure 10-1 - Inlet Control Valve
105
Section 11, Pressure Relief Valve
107
Section 12, Ventilation Fans, Filters (Electrical Enclosure)
109
Section 13, Motor Lubrication
110
Section 14, Maintenance Schedule
111
Section 15, Troubleshooting
113
5
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Gardner Denver AirSmart VS40A Specifications
General
Brand
Gardner Denver
Model
AirSmart VS40A
Category
Controller
Language
English
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