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Gardner Denver Welch VCpro 600 Series User Manual

Gardner Denver Welch VCpro 600 Series
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Operation Manual
(EN)
Translation of the original operation manual
Welch VCpro 600 Series
Vacuum Controller
Device models:
► VCpro 601
Vacuum control valve
► VCpro 602
Motor speed control
600100
Revision 0 2019-10-30

Table of Contents

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Gardner Denver Welch VCpro 600 Series Specifications

General IconGeneral
ControlDigital
TypeController
SeriesVCpro 600
ManufacturerGardner Denver Welch
DisplayLCD
Power Supply100-240 VAC, 50/60 Hz
Enclosure RatingIP20
Control ModesAutomatic, Manual
Communication InterfaceRS-485
Storage Temperature-20°C to 60°C

Summary

Important Information

Note for the User/Personnel

User instructions and responsibilities regarding manual usage and safety.

Depiction of Warning Notices and Information

Explanation of visual symbols used for warnings and information in the manual.

Explanations of Safety Symbols

Detailed meanings and visual representations of all safety symbols in the manual.

Legend for the Abbreviations

Glossary of abbreviations and their corresponding technical designations.

Safety

General Safety Guidelines

General safety guidelines and personnel requirements for operating the device.

Proper Use

Instructions on the intended applications and conditions for correct device operation.

Improper Use

Definition and examples of uses considered improper for the device.

Foreseeable Misuse

Identification of potential misuse scenarios that must be avoided by the operator.

Personnel Qualification

Specifies required qualifications for users and specialized personnel.

Overview of Responsibilities

Details responsibilities of users, specialized personnel, and workshops for various activities.

Protective Measures

Essential protective measures and personal safety requirements during operation.

Special Hazards

Identification and mitigation of specific hazards associated with the device's operation.

Hazardous Materials in General

Safety instructions for handling hazardous materials conveyed by the system.

Explosive Gases

Precautions and limitations regarding operation in potentially explosive atmospheres.

Electricity Safety

Safety guidelines for electrical connections and hazards associated with electricity.

Mechanical Safety

Safety considerations related to the device's mechanical components and operation.

Vacuum Safety

Safety precautions concerning vacuum conditions and potential hazards.

System Functions Safety

Safety implications of specific system functions like 'Allow ventilation' and 'Auto Start'.

Network Safety

Security measures for network-capable operation to prevent unauthorized access.

Technical Data

Properties and Specifications

Specifications and characteristics of the device, including electrical, environmental, and physical data.

Interfaces and Connections

Details on serial, LAN, and control connections, including pin assignments.

Pneumatic Connections

Information on connections for inert gas, vacuum apparatus, and vacuum pump.

Parts in Contact with Internal Gas

List of components that come into contact with internal gases and their materials.

Description

Device Functionality

Overview of the vacuum controller's purpose and primary functions in vacuum processes.

Device Set-up and Layout

Description of the device's housing, layout of operating elements, and rear/side connections.

Operating Elements and Navigation

Explanation of the device's user interface, buttons, and navigation structure.

Operating Elements and Display Details

Detailed description of toolbar, display fields, and button bar functions.

User Interface Navigation Levels

Explanation of the three-level user interface navigation structure.

Device Models Overview

Identification and diagrams of the different VCpro vacuum controller models.

VCpro 601 Model Description

Detailed description and connection diagram for the VCpro 601 model.

VCpro 602 Model Description

Detailed description and connection diagram for the VCpro 602 model.

Explanation of Rear Panel Symbols

Visual guide to symbols used on the rear panel of the vacuum controller.

Interface Options

Information on available interfaces for PC connection and optional units.

Available Accessories

List and details of optional accessories available for the vacuum controller.

Assembly and Installation

Unpacking Procedures

Instructions for carefully unpacking the device and checking its completeness.

Set-up and Connection Guidelines

Guidelines for proper device placement, ventilation, and vacuum line connections.

Electrical Connection Safety

Procedures and safety precautions for making the electrical connection.

Communication Interface Setup

Instructions for connecting LAN and serial communication interfaces.

Storage Recommendations

Recommendations for storing the device in a suitable environment.

Operation

Initial Start-up Procedure

Steps to safely connect and power on the vacuum controller for initial operation.

Operating Modes and System Settings

Overview of different operating modes and system configuration options.

Manual Operating Mode

Description of the Manual operating mode for manual pressure setpoint adjustment.

Automatic Operating Mode

Details on the Automatic mode for material separation based on boiling points.

Program Operating Mode

Instructions for programming custom pressure profiles and cycles.

Multi-pump Operating Mode

Information on the Multi-pump operating mode (currently unavailable).

Self-cleaning Operating Mode

Procedure for the Self-cleaning mode to purge and dry the system.

System Settings Configuration

Configuration options for language, display, control system, and maintenance timer.

Configuring the Controller

Procedures for setting up access control and log file configurations.

Access Control Setup

How to set USER and ADMIN passwords for device security.

Log File Management

Steps for creating, setting frequency, and displaying log files.

Resetting to Factory Settings

Procedure to revert the device settings to their original factory defaults.

PC-Control 601 Software

Overview and installation of the PC software for remote control and firmware updates.

PC Software Installation

Detailed steps for downloading and installing the PC-Control 601 software.

PC Connection Settings

Guide to establishing communication between the PC and the vacuum controller via RS232 or LAN.

PC Software Main Screen

Description of the PC software's main interface elements and their functions.

PC Software File Operations

Options for saving/loading settings, managing pressure data, and printing curves.

PC Software Log File Display

Instructions for displaying, saving, and deleting log files from the controller and PC.

PC Software Settings Configuration

Configuration of global settings and parameters for individual operating modes.

Device Calibration via PC

Procedure for performing two-point calibration of the vacuum controller.

Firmware Update Procedure

Steps for updating the device's firmware using the PC software.

Solvents Table for Pressure Setting

Table of solvents and their corresponding vapor pressures for pressure setpoint selection.

Maintenance

Service and Inspection

Guidelines for regular servicing, inspection, and cleaning of the device.

Cleaning Procedures

Instructions for cleaning components that contact media using suitable solvents.

Repair and Damage Reporting

Procedure for device repair, including damage report requirements and sending for service.

Disposal Guidelines

Environmental regulations and procedures for the proper disposal of the device.

Elimination of Operating Faults

Troubleshooting: Device Not Starting/Displaying

Troubleshooting steps for device power and display issues.

Troubleshooting: VCpro 601 Valve Remains Open

Diagnosing and resolving issues with the VCpro 601 vacuum control valve.

Troubleshooting: Display OK, System Faults

Troubleshooting faults related to connected valves and pumps when the display is functional.

Troubleshooting: Controller Unresponsive

Resolving issues where the controller is unresponsive to setting or programming commands.

Troubleshooting: Incorrect Language Setting

Steps to correct an incorrectly set language setting on the device.

Troubleshooting: Access Locked

Procedures for unlocking the device when access is restricted by password.

Troubleshooting: No PC Access

Troubleshooting PC communication issues, including network and IP settings.

Troubleshooting: Incorrect Pressure Value

Resolving inaccurate pressure readings due to calibration or cable issues.

Troubleshooting: Cable Issues

Guidance on identifying and replacing faulty cables.

Spare Parts Overview

Spare Parts List for Device

Comprehensive list of available spare parts with order numbers for the device.

Ordering and Service Contact Information

Contact information for ordering parts and requesting service support.

Appendix

EU Declaration of Conformity

Official declaration confirming the product's compliance with EU directives and standards.

Additional Notes

Section for additional notes or remarks not covered elsewhere in the manual.

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