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AirSmart G2
Gardner Denver AirSmart G2 User Manual
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13
-
25
-
60
6
Version: 03
January 27, 2016
A
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SINGLE ST
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2
Table of Contents
Support Services
3
Instructions for Ordering Repair Parts
3
Warning - Prohibition - Mandatory Label Information
4
Safety Precautions
6
Table of Contents
7
Index
8
Section 1, General Information
10
Figure 1-1 - Compressor Cycle
10
Figure 1-2 - Compressor Illustration - External Details
11
Figure 1-3 - Compressor Illustration - Internal Details
12
Figure 1-4 - Compressor Illustration - Total System
13
Section 2, Installation
14
Figure 2-1 - Typical Compressor Room
15
Figure 2-2 - Air Flow Chart
15
Figure 2-3 - Cold Weather Installation
16
Figure 2-4 - Electrical Wiring Sizing Data
19
Section 3, Starting & Operating Procedures
20
Figure 3- 1 - Controller Layout and Main Screen
24
Figure 3- 2 - Typical Value Entry Screen
24
Section 4, Controls & Instrumentation
25
Figure 4-1 - Controller Layout and Main Screen
25
Figure 4-2 - Example Label
27
Figure 4-3 - Control Transformer Label
28
Figure 4-4 - Wiring Diagram - Wye-Delta (200-230/460 Volt)
29
Figure 4-5 - Wiring Diagram - Wye-Delta (575 Volt)
32
Figure 4-6 - Piping and Instrumentation Illustration
37
Section 5, Lubrication. Oil Cooler, Oil Filter & Separator
38
Figure 5-1 - Oil Level Sight Glass
38
Figure 5-2 - Dew Point Chart °F
42
Figure 5-3 - Dew Point Chart °C
42
Figure 5-4 - Oil Change Interval
43
Section 6, Heat Exchangers (Oil/Air)
46
Figure 6-1 - Air Flow Chart
46
Figure 6-2 - Cooler Access
48
Section 7, Air Filters
49
Figure 7-1 - Compressor Air Filter
50
Figure 7-2 - Pre-Filter Cover, Pre-Filter and Fan Grill
50
Section 8, Belt Drive System
51
Figure 8-1 - Motor Jacking Assembly
51
Figure 8-2- V-Belt Drive Components
51
Figure 8-3 - Measuring Angular Misalignment
52
Section 9, Servicing of Miscellaneous Devices
54
Figure 9-1 - Inlet Valve Assembly
54
Figure 9-2 - Inlet Valve Body Hex
55
Figure 9-3 - Pressure Relief Valve
56
Figure 9-4 - Minimum Pressure Valve and Seat
57
Figure 9-5 - Thermal Mixing Valve
58
Figure 9-6 - Compressor Module Hardware
59
Section 10, Tank Mounted Compressor - Total System
60
Figure 10-1- Total System Arrangement
60
Section 11, Maintenance Schedule
62
Section 12, Troubleshooting
64
4
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Gardner Denver AirSmart G2 Specifications
General
Brand
Gardner Denver
Model
AirSmart G2
Category
Controller
Language
English
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