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Gardner Denver AIRSMART User Manual

Gardner Denver AIRSMART
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13-17-600
Version: 04
August 18, 2014
AIRSMART
CONTROLLER
USER’S
MANUAL
(Compressor
Application)
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Gardner Denver AIRSMART Specifications

General IconGeneral
BrandGardner Denver
ModelAIRSMART
CategoryController
LanguageEnglish

Summary

PROHIBITION - MANDATORY ACTION REQUIREMENTS

WARNING

Indicates a hazard with medium risk, potentially fatal if not avoided.

CAUTION

Indicates a hazard with low risk, potentially minor injury if not avoided.

SAFETY PRECAUTIONS

DANGER

Indicates a hazard with high risk, potentially fatal if not avoided.

1 General Information

1.1 AirSmart Controller Features

Overview of the AirSmart Controller's capabilities and technical specifications.

1.2 Control Panel Features

Details about the AirSmart Controller's display, buttons, and status indicators.

2 Controller Operation

2.1 Compressor Front Panel

Description of the physical layout and components of the compressor's front panel.

2.2 Control Panel Four-Line Display

Explanation of the information displayed on each of the four lines of the controller's screen.

2.3 Control Panel Indicator Functions

Explanation of the function of each LED indicator on the control panel.

2.4 Control Panel Button Functions

Details on the purpose and operation of each button on the controller's keypad.

3 Quick Start Guide

3.1 Setting the Target Pressure

Step-by-step instructions for configuring the primary operating pressure set point.

3.2 Setting the Load and Unload Pressure

Guide on how to adjust the pressure points for compressor loading and unloading.

4 Air Compressor Control

4.1 Variable Speed Compressors

Explanation of how the AirSmart controller manages variable speed compressor operation.

4.2 Variable Flow Compressors

Description of control logic for compressors using variable flow mechanisms.

4.3 Fixed Speed Compressors

How the AirSmart controller operates fixed speed compressor models.

4.1.1 Operation Menu

Accessing and adjusting operational parameters like pressure and mode.

4.1.2 Maintenance Info Menu

Viewing maintenance timers, total hours, and other operational status information.

4.1.3 Pressures and Temps Menu

Monitoring various pressure and temperature readings from the compressor.

4.1.4 Motor Information Menu

Displaying current status of motors, including current, voltage, and speed.

4.1.5 Drive Information Menu

Information related to Variable Frequency Drives (VFDs) controlling compressor motors.

4.1.6 Advisory History Menu

Reviewing past advisory faults and system status at the time of occurrence.

4.1.7 Shutdown History Menu

Accessing records of the last six shutdown faults and associated system status.

4.1.8 Diagnostics Menu

Viewing calculated parameters used for compressor control and system diagnostics.

5 AirSmart Controller Menus

5.1 Operational Menus

Accessing compressor status information and operational parameters.

Adjustment Menus

Operation Adjustment Menu

Configuring basic compressor operations like language, pressure, and mode.

Maintenance Adjust Menu

Resetting maintenance timers and viewing total operating cost.

Sequence Adjustment Menu

Setting up compressor sequencing operations, visible with Communications Module.

Unit Setup Adjust Menu

Advanced configuration parameters requiring a password for access and modification.

Time Adjustment Menu

Adjusting the real-time clock functions of the compressor.

Configuration Adjust Menu

Setting compressor model, voltage, elevation, and other configuration parameters.

6 Error Management

6.1 VS Limiters

Functions reducing compressor speed to prevent nuisance shutdowns in extreme conditions.

6.2 Advisory Faults

Alerts for needed service or parameters approaching shutdown levels.

6.3 Shutdown Faults

Protection from component failure or extreme conditions, requiring reset after stop.

7 Auxiliary Inputs and Outputs

7.1 Operating Device Addresses

Mapping input/output functions to specific ports and devices.

7.2 Digital Input/Output Functions

Lists available digital inputs and outputs for compressor control and monitoring.

7.3 Analog Input/Output Functions

Lists available analog inputs and outputs for compressor sensing and control.

7.4 Example "RUN" Digital Output Signal

Procedure for programming a "RUN" output signal on the controller.

8 Technical Data

8.1 All-In-One AirSmart Controller

Physical dimensions and mounting arrangement for the All-In-One controller unit.

8.2 Full-Sized AirSmart Controller

Physical dimensions and mounting arrangement for the Full-Sized controller.

8.3 Agency Certifications

UL recognition status for the AirSmart Controller in US and Canada.

8.4 Environmental Ratings

Operating and storage temperature, humidity specifications for the controller.

8.5 Electrical Ratings

Power input, digital/analog I/O specifications, and relay output ratings.

Appendix A - Remote Mounted Main Motor Starters

Remote Mounted Main Motor Starter Connection

Requirements for connecting a main motor starter remotely mounted from the compressor.

Appendix B - Remote Cooling Module Starters

Remote Cooling Module Starter Connection

Requirements for connecting a starter for a remotely mounted air-cooled cooling module.

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