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Gardner Denver
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EBPQMC
Gardner Denver EBPQMC User Manual
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GARDNER DENVER
ELECTRA–SA
VER
ELECTRA–SA
VER II
ST
A
TIONAR
Y BASE–MOUNTED
COMPRESSOR
AUT
O SENTR
Y
–ES+ CONTROLS
AUT
O SENTR
Y
–ES CONTROLS
DOMESTIC MODELS
40 – 100 HP
EBH, EBM, EBP & EAP
INTERNA
TIONAL MODELS
EBM – 45 – 75 KW (60 – 100 HP)
OPERA
TING AND
SER
VICE MANUAL
13–9/10–641
9th Edition
March, 1997
2
Table of Contents
Remanufactured Air Ends
2
Foreword
3
Instructions for Ordering Repair Parts
4
Table of Contents
5
Index
6
Section 1, General Information
10
Figure 1-1 Compression Cycle
10
Figure 1-2 Starter Box
11
Figure 1-3 Package - Controller & Starters
11
Figure 1-4 Package - Drive Motor & Air Filter
11
Figure 1-5 Package - Oil Filter, Oil Level Gauge, Mixing Valve, Minimum Pressure Valve, Check Valve
12
Figure 1-6 Package - Air/Oil Flow Diagram
12
Section 2, Installation
17
Figure 2-1 Typical Compressor Room
17
Figure 2-2 Air Flow Chart
18
Figure 2-3 Cold Weather Installation
19
Figure 2-4 Inlet Line Lengths
20
Figure 2-5 Heat Exchanger (Oil Cooler) Approximate Water Flow
20
Figure 2-6 Aftercooler Approximate Water Flow
21
Figure 2-7 Series Piping
22
Figure 2-8 Parallel Piping
22
Section 3, Starting & Operating Procedures
25
Section 6, Air Filter
25
Section 7, Coupling
25
Figure 4-1 Schematic Tubing Diagram
28
Figure 4-2 Blowdown Valve
28
Figure 4-3 Minimum Discharge Pressure Valve
29
Figure 4-4 Inlet Valve
29
Figure 4-5 Shuttle Valve
30
Figure 4-6 Turn Valve - Electra-Saver Only
30
Figure 4-7 Control Schematic - Compressor Unloaded - Constant Speed Mode, EBH & EBM Units
33
Figure 4-8 Control Schematic - Compressor at Full Load - Constant Speed Mode, EBH & EBM Units
34
Figure 4-9 Control Schematic - Compressor Unloaded - Low Demand Mode or Auto Mode
35
Figure 4-10 Control Schematic - Compressor at Full Load, EAP Units Only
36
Figure 4-11 Control Schematic - Compressor Fully Unload - Low Demand Mode Switch Off, EAP Units
37
Figure 4-12 Control Schematic - Compressor Fully Loaded - Low Demand Mode Switch On, EAP Units
38
Figure 4-13 Wiring Diagram - 207ECP546, Wye Delta - EBH, EBM & EBP Units with es Controls
39
Figure 4-14 Wiring Diagram - 209ECP546, Full Voltage - EBH, EBM & EBP Units with es Controls
40
Figure 4-15 Wiring Diagram - 216EAP546, Wye Delta - EAP with ES+ Controls and Current Monitor
41
Figure 5-1 Flow Diagram - Air/Oil System - Turn Valve Units
43
Figure 5-2 Oil Flow Diagram - Remote Overhead Mounted Cooler
44
Figure 5-3 Cooler Drain Detail
45
Figure 5-4 Oil Level Gauge
47
Figure 5-5 Oil Change Interval
47
Figure 5-6 Approximate Oil System Capacities
48
Figure 5-7 Thermostatic Mixing Valve Element
50
Figure 5-8 Water Control Valve
51
Figure 5-9 Dew Point Temperature Vs. Ambient Temperature, (100% Relative Humidity)
51
Figure 5-10 Oil Separator
52
Figure 6-1 Heavy Duty Air Filter
54
Figure 7-1 Installation of Coupling Cushions
56
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Gardner Denver EBPQMC Specifications
General
Model
EBPQMC
Power Source
Electric
Horsepower (HP)
5
Maximum Pressure (PSI)
175
Voltage (V)
230
Phase
1
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