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Gardner Denver EBM99K User Manual

Gardner Denver EBM99K
76 pages
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13-9-663
Version: 02
June 15, 2009
ELECTRA SCREW
ELECTRA-SAVER
ELECTRA-SAVER II
STATIONARY BASE-MOUNTED
COMPRESSOR
AUTO SENTRY
®
-- ES+ CONTROLS
EAH99C, EBH99G - 40, 50 HP
EAM99C, EBM99K - 60, 75 HP
ERH99E, EAP99J, EBP99J - 100 HP
INTERNATIONAL MODELS
EBM99L 60, 75, 100 HP (45, 56, 75 KW)
OPERATING AND
SERVICE MANUAL

Table of Contents

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Gardner Denver EBM99K Specifications

General IconGeneral
BrandGardner Denver
ModelEBM99K
CategoryAir Compressor
LanguageEnglish

Summary

SECTION 1 GENERAL INFORMATION

COMPRESSION PRINCIPLE

Explains the meshing helical rotors and air compression process.

SECTION 2 INSTALLATION

INSTALLATION FOR COLD WEATHER OPERATION

Precautions for installing units in cold environments.

GROUNDING

Requirements for grounding the compressor package for safety.

SECTION 3 STARTING & OPERATING PROCEDURES

PRESTART-UP INSTRUCTIONS

Steps to check before operating a new compressor unit.

STARTING THE UNIT

Procedures for starting the compressor in cold and hot conditions.

SECTION 4 CONTROLS & INSTRUMENTATION

AUTOSENTRY OPERATION

How to operate the AutoSentry controller modes and starting procedure.

Controller

Details of the AutoSentry controller functions, safety, and indicators.

SECTION 5 LUBRICATION, OIL COOLER, OIL FILTER & SEPARATOR

RECOMMENDED LUBRICANT

Information on AEON lubricants and their specifications.

COMPRESSOR OIL FILTER

Maintenance and replacement of the oil filter element.

COMPRESSOR (GD ELIMINATOR™) OIL SEPARATOR

Function and maintenance of the oil separator.

SECTION 8 MAINTENANCE SCHEDULE

Change Compressor Lubricant (AEON 9000 SP)

Schedule for changing compressor lubricant.

SECTION 9 TROUBLESHOOTING

Compressor fails to start

Possible causes and remedies for compressor startup failures.

Compressor starts but stops after a short time

Causes and solutions for intermittent compressor operation.

Compressor does not unload (or load)

Troubleshooting issues with compressor loading and unloading.

Compressor cycles from load to unload excessively

Identifying causes for excessive compressor cycling.

Compressor is low on delivery and pressure

Troubleshooting low air delivery and pressure problems.

Excessive oil consumption

Identifying reasons for high oil consumption.

High discharge air temperature

Causes and fixes for high discharge air temperatures.

Oil carryover

Troubleshooting oil carryover issues in the system.

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