Name: Gardner Denver EBM99M 60
Brand: Gardner Denver
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Version: 00

December 9, 2014

ELECTRA-SAVER

ELECTRA-SAVER II

STATIONARY BASE-MOUNTED

COMPRESSOR

AirSmart

™

Controller

EAM99E, EBM99M – 60, 75 HP

EAP99L, EBP99L – 100 HP

OPERATING AND

SERVICE MANUAL

Maintain Compressor Reliability and Performance with Genuine Gardner Denver Compressor Parts and Support Services2
Instructions for Ordering Repair Parts/Remanufactured Airends2
Warning - Prohibition - Mandatory Label Information3
Safety Precautions5
Table of Contents6
Index7
List of Illustrations9
Section 1, General Information10
Figure 1-1 - Compression Cycle10
Figure 1-2 - Starter Box11
Figure 1-3 - Control Box11
Figure 1-4 - Compressor / Motor Side12
Figure 1-5 - Cooler / Reservoir Side12
Figure 1-6 - Air/Oil Flow Diagram13
Section 2, Installation14
Figure 2-1 - Typical Compressor Room15
Figure 2-2 - Air Flow Chart15
Figure 2-3 - Cold Weather Installation17
Figure 2-4 - Inlet Line Lengths18
Figure 2 5 - Heat Exchanger (Oil Cooler) Approximate Water Flow19
Figure 2-6 - Aftercooler Approximate Water Flow20
Figure 2-7 - Series Piping21
Figure 2-8 - Parallel Piping21
Section 3, Starting & Operating Procedures24
Section 4, Controls & Instrumentation29
Figure 4-1 - Key Pad30
Figure 4-2 - Schematic Tubing Diagram31
Figure 4-3 - Blowdown Valve32
Figure 4-4 - Minimum Discharge Pressure/Check Valve32
Figure 4-5 - Inlet Valve33
Figure 4-6 - Shuttle Valve34
Figure 4-7 - Turn Valve - Electra-Saver Only35
Figure 4-8 - Control Schematic - Compressor Unloaded - Constant Speed Mode38
Figure 4-9 - Control Schematic - Compressor at Full Load - Constant Speed Mode39
Figure 4-10 - Control Schematic - Compressor Unloaded - Low Demand Mode or Auto Mode40
Figure 4-11 - Control Schematic - Compressor at Full Load41
Figure 4-12 - Control Schematic - Compressor Fully Unloaded - Low Demand Mode Switch off42
Figure 4-13 - Control Schematic - Compressor Fully Loaded - Low Demand Mode Switch on43
Figure 4-14 - Wiring Diagram - Wye Delta (Air-Cooled / Water-Cooled) - 200/230 Volt - 60 & 75 HP44
Figure 4-15 - Wiring Diagram - Wye Delta (Air-Cooled / Water-Cooled) - 230 Volt - 60 Hp46
Figure 4-16 - Wiring Diagram - Wye Delta (Air-Cooled / Water-Cooled) - 460 Volt - 60, 75, 100 HP48
Figure 4-17 - Wiring Diagram - Full Volt (Air-Cooled / Water-Cooled) - 575 Volt - 100 HP50
Figure 4-18 - Wiring Diagram - Wye Delta (Air-Cooled / Water-Cooled) - 575 Volt - 60 & 75 HP52
Figure 4-19 - Wiring Diagram - Full Volt (Air-Cooled / Water-Cooled) - 200 & 230 Volt - 60, 75, 100 HP54
Figure 4-20 - Wiring Diagram - Full Volt (Air-Cooled / Water-Cooled) - 460 Volt - 60 Hp56
Figure 4-21 - Wiring Diagram - Full Volt (Air-Cooled / Water-Cooled) - 460 Volt - 75 & 100 HP58
Figure 4-22 - Wiring Diagram - Full Volt (Air-Cooled / Water-Cooled) - 575 Volt60
Figure 4-23 - Wiring Diagram - Less Starter (Air-Cooled / Water-Cooled) - 200, 230, 460 Volt62
Figure 4-24 - Wiring Diagram - Less Starter (Air-Cooled / Water-Cooled) - 575 Volt64
Section 5, Lubrication, Oil Cooler, Oil Filter & Separator66
Figure 5-1 - Dew Point Chart °F68
Figure 5-2 - Dew Point Chart °C68
Figure 5-3 - Flow Diagram - Air/Oil System69
Figure 5-4 - Oil Flow Diagram - Remote Overhead Mounted Cooler70
Figure 5-5 - Cooler Drain Detail71
Figure 5-6 - Oil Level Gauge74
Figure 5-7 - Oil Change Interval75
Figure 5-8 - Approximate Oil System Capacities76
Figure 5-9 - Thermostatic Mixing Valve Element78
Figure 5-10 - Water Control Valve79
Figure 5-11 - Dew Point Temperature VS. Ambient Temperature80
Figure 5-12 - Oil Separator81
Section 6, Air Filter85
Figure 6-1 - Heavy Duty Air Filter85
Section 7, Coupling87
Figure 7-1 - Installation of Coupling Cushions87
Section 8, Maintenance Schedule90
Section 9, Troubleshooting92

Brand	Gardner Denver
Model	EBM99M 60
Category	Air Compressor
Language	English

Gardner Denver EBM99M 60 User Manual

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