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Gardner Denver EBM99M 60 - User Manual

Gardner Denver EBM99M 60
96 pages
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13
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21
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60
3
Version: 00
December 9, 2014
ELECTRA-SAVER
ELECTRA-SAVER II
STATIONARY BASE-MOUNTED
COMPRESSOR
AirSmart
Controller
EAM99E, EBM99M 60, 75 HP
EAP99L, EBP99L 100 HP
OPERATING AND
SERVICE MANUAL

Table of Contents

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Summary

SECTION 1 GENERAL INFORMATION

COMPRESSOR PRINCIPLE

How the main and secondary rotors compress air through meshing helical lobes.

AIR FLOW IN THE COMPRESSOR SYSTEM

Path of air and oil from filter to discharge, via reservoir and separator.

LUBRICATION, COOLING AND SEALING

How oil circulates through the system for lubrication and cooling.

SECTION 2 INSTALLATION

GENERAL

Initial checks for transit damage and reporting procedures upon receipt.

LIFTING UNIT

Proper methods and safety precautions for lifting the compressor unit.

LOCATION

Guidelines for selecting an optimal installation site for the compressor.

INSTALLATION FOR COLD WEATHER OPERATION

Precautions for installation and operation in cold climates.

PARALLEL PIPING

Configuration details for parallel water piping systems.

ELECTRICAL WIRING

Requirements for proper electrical wiring and adherence to codes.

SECTION 3 STARTING & OPERATING PROCEDURES

PRESTART-UP INSTRUCTIONS

Essential checks and servicing required before initial operation.

Compressor Oil

Procedure for checking and adding oil to the compressor reservoir.

STARTING THE UNIT

Step-by-step procedures for starting the compressor.

SECTION 4 CONTROLS & INSTRUMENTATION

AIRSMART OPERATION

How to operate the AirSmart controller and its various modes.

Controller

Overview of the microprocessor-based controller functions and interface.

Relief Valve

Function, setting, and annual testing of the pressure relief valve.

Inlet Valve

Function in regulating air flow and unloading the compressor.

COMPRESSOR CAPACITY CONTROL - TURN VALVE UNITS ONLY

How compressor capacity is adjusted using turn and inlet valves.

SECTION 5 LUBRICATION, OIL COOLER, OIL FILTER & SEPARATOR

COMPRESSOR OIL SYSTEM

Function of oil system components in cooling, lubricating, and sealing.

RECOMMENDED LUBRICANT

Details on Gardner Denver AEON lubricants and specifications.

OIL CHANGE INTERVAL

Recommended intervals based on oil temperature.

COMPRESSOR OIL FILTER

Importance and procedure for replacing the oil filter element.

COMPRESSOR OIL SYSTEM CHECK

Key parameters to monitor for system health and performance.

SECTION 6 AIR FILTER

HEAVY-DUTY AIR FILTER

Description and importance of the heavy-duty air filter.

Filter Element

Procedure for cleaning and servicing the air filter element.

SECTION 7 COUPLING

ASSEMBLY OF COUPLING ONTO THE AIREND AND MOTOR

Steps for the correct assembly of the coupling.

SECTION 8 MAINTENANCE SCHEDULE

SERVICE CHECK LIST

Summary of maintenance actions based on operating intervals.

Every 8 Hours Operation

Daily checks for oil level, operation, and indicators.

Every 1000 Hours Operation

Routine maintenance: change the oil filter element.

Every 8000 Hours Operation

Major maintenance: change the compressor lubricant.

SECTION 9 TROUBLESHOOTING

Compressor fails to start

Diagnosing and resolving issues when the compressor does not start.

Compressor is low on delivery and pressure

Identifying causes for reduced compressor output.

High discharge air temperature

Troubleshooting procedures for high discharge air temperature.

Oil carryover

Diagnosing and fixing problems related to oil carryover.

WARRANTY

GENERAL PROVISIONS AND LIMITATIONS

General terms, exclusions, and conditions of the warranty.

WARRANTY PERIOD

Duration of warranty coverage for various compressor components.

Summary

SECTION 1 GENERAL INFORMATION

COMPRESSOR PRINCIPLE

How the main and secondary rotors compress air through meshing helical lobes.

AIR FLOW IN THE COMPRESSOR SYSTEM

Path of air and oil from filter to discharge, via reservoir and separator.

LUBRICATION, COOLING AND SEALING

How oil circulates through the system for lubrication and cooling.

SECTION 2 INSTALLATION

GENERAL

Initial checks for transit damage and reporting procedures upon receipt.

LIFTING UNIT

Proper methods and safety precautions for lifting the compressor unit.

LOCATION

Guidelines for selecting an optimal installation site for the compressor.

INSTALLATION FOR COLD WEATHER OPERATION

Precautions for installation and operation in cold climates.

PARALLEL PIPING

Configuration details for parallel water piping systems.

ELECTRICAL WIRING

Requirements for proper electrical wiring and adherence to codes.

SECTION 3 STARTING & OPERATING PROCEDURES

PRESTART-UP INSTRUCTIONS

Essential checks and servicing required before initial operation.

Compressor Oil

Procedure for checking and adding oil to the compressor reservoir.

STARTING THE UNIT

Step-by-step procedures for starting the compressor.

SECTION 4 CONTROLS & INSTRUMENTATION

AIRSMART OPERATION

How to operate the AirSmart controller and its various modes.

Controller

Overview of the microprocessor-based controller functions and interface.

Relief Valve

Function, setting, and annual testing of the pressure relief valve.

Inlet Valve

Function in regulating air flow and unloading the compressor.

COMPRESSOR CAPACITY CONTROL - TURN VALVE UNITS ONLY

How compressor capacity is adjusted using turn and inlet valves.

SECTION 5 LUBRICATION, OIL COOLER, OIL FILTER & SEPARATOR

COMPRESSOR OIL SYSTEM

Function of oil system components in cooling, lubricating, and sealing.

RECOMMENDED LUBRICANT

Details on Gardner Denver AEON lubricants and specifications.

OIL CHANGE INTERVAL

Recommended intervals based on oil temperature.

COMPRESSOR OIL FILTER

Importance and procedure for replacing the oil filter element.

COMPRESSOR OIL SYSTEM CHECK

Key parameters to monitor for system health and performance.

SECTION 6 AIR FILTER

HEAVY-DUTY AIR FILTER

Description and importance of the heavy-duty air filter.

Filter Element

Procedure for cleaning and servicing the air filter element.

SECTION 7 COUPLING

ASSEMBLY OF COUPLING ONTO THE AIREND AND MOTOR

Steps for the correct assembly of the coupling.

SECTION 8 MAINTENANCE SCHEDULE

SERVICE CHECK LIST

Summary of maintenance actions based on operating intervals.

Every 8 Hours Operation

Daily checks for oil level, operation, and indicators.

Every 1000 Hours Operation

Routine maintenance: change the oil filter element.

Every 8000 Hours Operation

Major maintenance: change the compressor lubricant.

SECTION 9 TROUBLESHOOTING

Compressor fails to start

Diagnosing and resolving issues when the compressor does not start.

Compressor is low on delivery and pressure

Identifying causes for reduced compressor output.

High discharge air temperature

Troubleshooting procedures for high discharge air temperature.

Oil carryover

Diagnosing and fixing problems related to oil carryover.

WARRANTY

GENERAL PROVISIONS AND LIMITATIONS

General terms, exclusions, and conditions of the warranty.

WARRANTY PERIOD

Duration of warranty coverage for various compressor components.

Gardner Denver EBM99M 60 Specifications

General IconGeneral
BrandGardner Denver
ModelEBM99M 60
CategoryAir Compressor
LanguageEnglish

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