Gardner Denver EBU99E User Manual

13-21-602
Version: 00
March 13, 2013
ELECTRA-SAVER
ELECTRA-SAVER II
STATIONARY BASE-MOUNTED
COMPRESSOR
AirSmart™ CONTROLLER
DOMESTIC and INTERNATIONAL MODELS
EAQ99T – 125, 150, and 200 HP, 60 HZ
EBQ99P – 125, 150, and 200 HP, 60 HZ
EAU99U – 200 HP, 60 HZ
EBU99E – 200 HP, 60 HZ
EAQ99T – 100, 125, and 150 HP, 50 HZ
(75, 93, 112 KW)
EBQ99P – 125 and 150 HP, (93, 112 KW) 50 HZ
EAU99U – 200 HP, (150 KW) 50 HZ
EBU99E – 200 HP, (150 KW) 50 HZ
OPERATING AND SERVICE MANUAL

Gardner Denver EBU99E Specifications

General

Brand	Gardner Denver
Model	EBU99E
Category	Air Compressor
Language	English

Summary

SECTION 2 INSTALLATION

LIFTING UNIT

INSTALLATION FOR COLD WEATHER OPERATION

Precautions for installing and operating in cold climates.

GROUNDING

SECTION 3 STARTING & OPERATING PROCEDURES

PRESTART-UP INSTRUCTIONS

Essential checks and preparations before initial unit operation.

STARTING THE UNIT

Step-by-step procedures for starting the compressor.

STOPPING THE UNIT

Procedures for safely shutting down the compressor.

Quick Start Guide

Setting the Target Pressure

Steps to adjust the compressor's target operating pressure.

Setting The Unload and Load Pressure

Adjusting unload and load pressure settings for operation.

SECTION 4 CONTROLS & INSTRUMENTATION

AIRSMART® OPERATION

How to operate the AirSmart controller and its modes.

Relief Valve

SECTION 5 LUBRICATION, OIL COOLER, OIL FILTER & SEPARATOR

HIGH TEMPERATURE OPERATION

LUBRICANT CHANGE PROCEDURE

Steps for upgrading or changing the compressor lubricant.

COMPRESSOR OIL FILTER

SECTION 8 MAINTENANCE SCHEDULE

SERVICE CHECK LIST

Every 1000 Hours Operation

Every 8000 Hours Operation

SECTION 9 TROUBLESHOOTING

Compressor fails to start

Common causes and remedies for compressor startup failures.

Compressor starts but stops after a short time

Troubleshooting intermittent operation and unexpected shutdowns.

Compressor is low on delivery and pressure

Diagnosing and resolving issues with low air output.

High discharge air temperature

Troubleshooting causes of excessive operating temperatures.

Oil carryover

Identifying and correcting issues causing oil carryover.