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Gardner Denver EBP99J User Manual

Gardner Denver EBP99J
76 pages
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13-9-663
Version: 02
June 15, 2009
ELECTRA SCREW
ELECTRA-SAVER
ELECTRA-SAVER II
STATIONARY BASE-MOUNTED
COMPRESSOR
AUTO SENTRY
®
-- ES+ CONTROLS
EAH99C, EBH99G - 40, 50 HP
EAM99C, EBM99K - 60, 75 HP
ERH99E, EAP99J, EBP99J - 100 HP
INTERNATIONAL MODELS
EBM99L 60, 75, 100 HP (45, 56, 75 KW)
OPERATING AND
SERVICE MANUAL

Table of Contents

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Gardner Denver EBP99J Specifications

General IconGeneral
ModelEBP99J
ManufacturerGardner Denver
Power SourceElectric
Phase3
Maximum Pressure (PSI)175 PSI
Voltage460V

Summary

Maintain Compressor Reliability and Performance

Genuine Parts and Support Services

Details on genuine Gardner Denver compressor parts and support services offered by distributors.

Warning, Prohibition – Mandatory Label Information

Understanding Safety Symbols

Explanation of DANGER, WARNING, and CAUTION symbols and their associated risks.

Safety Precautions

General Safety Guidelines

General safety precautions for operating and maintaining the compressor unit.

Section 1 General Information

Section 2 Installation

Installation for Cold Weather Operation

Cold Weather Installation Procedures

Precautions and recommendations for installing and operating the unit in cold weather conditions.

Motor Lubrication

Section 3 Starting & Operating Procedures

Pre-Start-Up and Routine Checks

Instructions for pre-start-up inspection and routine operational checks.

Starting and Stopping the Unit

Procedures for starting the unit when cold or hot, and for stopping operation.

Section 4 Controls & Instrumentation

AutoSentry Controller and Operation

Description of the AutoSentry controller and its operating modes.

Key Control Devices Overview

Overview of primary control devices like relief valves and their functions.

Compressor Capacity Control

Control Schematics Overview

Schematics for Operating Modes

Schematic diagrams illustrating control logic for various operating modes.

Wiring Diagrams Overview

Section 5 Lubrication, Oil Cooler, Oil Filter & Separator

Compressor Oil System Components

Overview of the compressor oil system, including cooler, filter, and separator.

Recommended Lubricant and Oil Specifications

Information on recommended lubricants, their specifications, and compatibility.

Compressor Oil Filter Maintenance

Pressure Differential Gauging for Separator

Oil Separator Removal and System Checks

Section 6 Air Filter

Section 8 Maintenance Schedule

Service Check List

A list of maintenance actions to be performed at various intervals.

Maintenance Schedule Chart

A chart summarizing maintenance actions by frequency and indication.

Section 9 Troubleshooting

Troubleshooting: Start-Up Issues

Common causes and remedies for compressor start-up problems.

Troubleshooting: Performance and Oil Issues

Diagnosing issues related to performance, delivery, pressure, and oil leaks.

Troubleshooting: Oil Carryover and Temperature

Addressing problems with oil carryover and high discharge air temperature.

Warranty Information

Warranty Terms, Limitations, and Disclaimers

Details on warranty coverage, limitations, exclusions, and disclaimers.

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