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Gardner Denver EBH99G - User Manual

Gardner Denver EBH99G
76 pages
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13-9-663
Version: 02
June 15, 2009
ELECTRA SCREW
ELECTRA-SAVER
ELECTRA-SAVER II
STATIONARY BASE-MOUNTED
COMPRESSOR
AUTO SENTRY
®
-- ES+ CONTROLS
EAH99C, EBH99G - 40, 50 HP
EAM99C, EBM99K - 60, 75 HP
ERH99E, EAP99J, EBP99J - 100 HP
INTERNATIONAL MODELS
EBM99L 60, 75, 100 HP (45, 56, 75 KW)
OPERATING AND
SERVICE MANUAL

Table of Contents

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Summary

Gardner Denver Electra Screw Compressor Operating and Service Manual

Compressor Safety Warnings and Label Information

Understanding Safety Symbols and Labels

Explanation of DANGER, WARNING, and CAUTION symbols and associated safety labels.

General Safety Precautions and Hazards

Prohibitions and Mandatory Action Requirements

Lists mandatory actions and prohibitions to ensure safe operation and maintenance.

Danger and Warning Precautions

Details specific hazards and precautions related to DANGER and WARNING conditions.

General Information on Compressor Systems

Lubrication, Cooling, and Sealing Functions

Explains the system for lubricating, cooling, and sealing compressor components.

Compressor Installation Procedures

Cold Weather Installation Guidelines

Recommendations for installing and operating compressors in cold weather conditions.

Extreme Cold Weather Operation Considerations

Specific precautions for operating compressors in extreme cold weather environments.

Starting and Operating Compressor Procedures

Pre-Startup Checks and Procedures

Essential checks and procedures to perform before initial compressor startup.

Starting and Stopping the Compressor Unit

Step-by-step instructions for starting and stopping the compressor unit.

Controls and Instrumentation Overview

AutoSentry Controller Operation

Instructions for operating the AutoSentry controller for compressor regulation.

Lubrication, Oil Cooler, Filter, and Separator Systems

Recommended Lubricants and Oil Specifications

Details on recommended AEON lubricants and AEON 9000 SP specifications.

High Temperature Operation and Moisture Issues

Guidance on operating in high temperatures and managing moisture in the oil system.

Lubricant Change Procedure and Oil Addition

Steps for changing lubricant and adding oil between scheduled changes.

Oil System Checks and Maintenance

Compressor Oil System Performance Checks

Checking oil discharge temp, inlet temp, and inlet pressure for system health.

Compressor Maintenance Schedule and Service Checklist

Service Checklist for Routine Maintenance

List of maintenance actions and their recommended intervals (hours/year).

Compressor Troubleshooting Guide

Troubleshooting: Compressor Fails to Start

Diagnosing and resolving issues when the compressor fails to start.

Troubleshooting: Short Cycling on Startup

Identifying causes and solutions when the compressor stops shortly after starting.

Troubleshooting: Loading and Unloading Issues

Resolving problems with compressor loading and unloading functions.

Troubleshooting: Excessive Load;Unload Cycling

Diagnosing and fixing issues causing excessive compressor cycling.

Troubleshooting: Slow Starts, Low Output, and Oil Issues

Addressing slow starts, low delivery pressure, and excessive oil consumption.

Troubleshooting: High Discharge Air Temperature

Diagnosing and resolving issues related to high discharge air temperature.

Troubleshooting: Oil Carryover Causes and Remedies

Identifying and fixing the causes of oil carryover in the compressed air system.

Product Warranty Information

Summary

Gardner Denver Electra Screw Compressor Operating and Service Manual

Compressor Safety Warnings and Label Information

Understanding Safety Symbols and Labels

Explanation of DANGER, WARNING, and CAUTION symbols and associated safety labels.

General Safety Precautions and Hazards

Prohibitions and Mandatory Action Requirements

Lists mandatory actions and prohibitions to ensure safe operation and maintenance.

Danger and Warning Precautions

Details specific hazards and precautions related to DANGER and WARNING conditions.

General Information on Compressor Systems

Lubrication, Cooling, and Sealing Functions

Explains the system for lubricating, cooling, and sealing compressor components.

Compressor Installation Procedures

Cold Weather Installation Guidelines

Recommendations for installing and operating compressors in cold weather conditions.

Extreme Cold Weather Operation Considerations

Specific precautions for operating compressors in extreme cold weather environments.

Starting and Operating Compressor Procedures

Pre-Startup Checks and Procedures

Essential checks and procedures to perform before initial compressor startup.

Starting and Stopping the Compressor Unit

Step-by-step instructions for starting and stopping the compressor unit.

Controls and Instrumentation Overview

AutoSentry Controller Operation

Instructions for operating the AutoSentry controller for compressor regulation.

Lubrication, Oil Cooler, Filter, and Separator Systems

Recommended Lubricants and Oil Specifications

Details on recommended AEON lubricants and AEON 9000 SP specifications.

High Temperature Operation and Moisture Issues

Guidance on operating in high temperatures and managing moisture in the oil system.

Lubricant Change Procedure and Oil Addition

Steps for changing lubricant and adding oil between scheduled changes.

Oil System Checks and Maintenance

Compressor Oil System Performance Checks

Checking oil discharge temp, inlet temp, and inlet pressure for system health.

Compressor Maintenance Schedule and Service Checklist

Service Checklist for Routine Maintenance

List of maintenance actions and their recommended intervals (hours/year).

Compressor Troubleshooting Guide

Troubleshooting: Compressor Fails to Start

Diagnosing and resolving issues when the compressor fails to start.

Troubleshooting: Short Cycling on Startup

Identifying causes and solutions when the compressor stops shortly after starting.

Troubleshooting: Loading and Unloading Issues

Resolving problems with compressor loading and unloading functions.

Troubleshooting: Excessive Load;Unload Cycling

Diagnosing and fixing issues causing excessive compressor cycling.

Troubleshooting: Slow Starts, Low Output, and Oil Issues

Addressing slow starts, low delivery pressure, and excessive oil consumption.

Troubleshooting: High Discharge Air Temperature

Diagnosing and resolving issues related to high discharge air temperature.

Troubleshooting: Oil Carryover Causes and Remedies

Identifying and fixing the causes of oil carryover in the compressed air system.

Product Warranty Information

Gardner Denver EBH99G Specifications

General IconGeneral
BrandGardner Denver
ModelEBH99G
CategoryAir Compressor
LanguageEnglish

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