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Gardner Denver INTEGRA EFD99B User Manual

Gardner Denver INTEGRA EFD99B
54 pages
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GARDNER DENVER
®
13-8-638
Version: 01
May 2, 2006
INTEGRA
BASE-MOUNTED
COMPRESSORS
MODELS – EFD99B
40 & 50 HP
OPERATING AND
SERVICE MANUAL
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Gardner Denver INTEGRA EFD99B Specifications

General IconGeneral
BrandGardner Denver
ModelINTEGRA EFD99B
CategoryCompressor
LanguageEnglish

Summary

Maintain Compressor Reliability and Performance

Genuine Gardner Denver Compressor Parts and Support Services

Information on authorized distributors, genuine parts, and support services.

Remanufactured Airends

Details on factory remanufactured airend exchange program and benefits.

Foreword

Safety Warnings and Notices

Explains the meaning of DANGER, WARNING, and CAUTION symbols used in the manual.

Section 1 General Information

Compressor Operation Principles

Describes the rotary screw compressor, its compression principle, and air flow system.

Lubrication, Cooling, and Sealing System

Explains the function and flow of oil in the compressor system.

Section 2 Installation

General Installation and Lifting Procedures

Covers unit receipt, initial checks, and safe lifting methods.

Location, Foundation, and Enclosure

Guidance on selecting an installation site, foundation requirements, and enclosure details.

Cold Weather Operation and Piping

Details for cold weather installation and inlet/discharge piping requirements.

Electrical Wiring, Grounding, and Motor Lubrication

Covers electrical wiring, grounding, and motor lubrication procedures.

Section 3 Starting & Operating Procedures

Prestart-Up and Initial Checks

Essential steps to perform before starting the compressor for the first time.

Starting, Stopping, and Operating Modes

Procedures for safely starting, stopping, and selecting operating modes.

Section 4 Controls & Instrumentation

AutoSentry Controller and Operation

Description of the AutoSentry controller, its keypad, and operation modes.

Control Devices and Components

Details on various control devices like valves, transducers, thermistors, and pushbuttons.

Section 5 Lubrication, Oil Cooler, Oil Filter & Separator

Compressor Oil System and Lubricants

Explains the oil system, recommended lubricants, specifications, and oil level checking.

Oil Maintenance and Procedures

Covers oil change intervals, draining, filling, filter replacement, and lubricant upgrades.

Oil Cooler, Reservoir, and Separator Details

Description of the oil cooler, reservoir, air/oil separator, and their maintenance.

Section 6 Air Filter

Air Filter Description and Replacement

Details on the standard duty air filter, its replacement, and element life.

Section 7 Belt Drive

Belt and Sheave Maintenance

Procedures for replacing belts, aligning sheaves, and checking belt tension.

Section 8 Maintenance Schedule

Scheduled Maintenance Tasks

Lists regular maintenance actions based on operating hours and time intervals.

Section 9 Troubleshooting

Common Compressor Issues and Solutions

Troubleshooting guide for common problems like start failures, stopping, and performance issues.

Voltage Problems and Oil Carryover

Addresses troubleshooting voltage issues, oil consumption, and oil carryover.

Warranty

Warranty Terms and Conditions

Outlines the terms, limitations, and periods for product warranty coverage.

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