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GAS GAS SM 700 2023 User Manual

GAS GAS SM 700 2023
128 pages
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OWNER'S MANUAL 2023
SM 700
Art. no. 3215134en

Table of Contents

Questions and Answers:

GAS GAS SM 700 2023 Specifications

General IconGeneral
Engine TypeSingle cylinder, 4-stroke
Bore x Stroke105 mm x 80 mm
Fuel SystemElectronic Fuel Injection
Cooling SystemLiquid-cooled
Transmission6-speed
ClutchWet multi-disc
Front BrakeSingle disc, 320 mm
Rear BrakeSingle disc, 240 mm
ABSYes
Seat Height890 mm
Power55 kW (74 hp) @ 8, 000 rpm
FrameSteel trellis frame
Rear SuspensionWP APEX

Summary

Means of Representation

Symbols Used in Manual

Explanation of the various symbols used to convey information in the manual.

Typographical Formats Explained

Explanation of typographical formats like proprietary names and underlined terms.

Safety Advice

Intended Use and Misuse

Defines the proper use of the motorcycle and warns against misuse.

Degrees of Risk and Symbols

Details the different levels of risk and their associated symbols for safety.

Tampering Warning

Prohibition and consequences of tampering with noise control systems.

Safe Operation Guidelines

Essential safety instructions for operating the vehicle correctly and safely.

Protective Clothing Requirements

Importance of wearing appropriate protective gear for rider safety.

Work Rules and Conditions

Guidelines for performing work on the motorcycle, including conditions.

Owner's Manual Importance

Emphasis on reading the manual for operation, handling, and service.

Important Notes

Manufacturer Warranty Details

Information regarding warranty coverage and conditions for service.

Service Recommendations

Importance of proper service for optimal operation and longevity.

View of Vehicle

Vehicle View - Front Left

Illustration and labeling of key components on the front left side.

Vehicle View - Rear Right

Illustration and labeling of key components on the rear right side.

Serial Numbers

Vehicle Identification Number

Location and importance of the VIN for identification.

Engine Number Location

Details on where to find the engine number for service and registration.

Controls

Handlebar Controls Overview

Operation of clutch lever, hand brake, throttle grip, and horn button.

Handlebar Switches Operation

Functionality of light, turn signal, emergency off, and start buttons.

Combination Switch and ABS Controls

Details on the combination switch for riding modes and the ABS button.

Ignition and Indicator Lights

Ignition lock states and visual indicators on the dashboard.

Chassis and Rider Interface Controls

Controls for seat, passenger foot pegs, and shift lever.

Foot Brake and Side Stand Operation

Correct usage of the foot brake lever and side stand.

Opening Fuel Tank Filler Cap

Procedure for opening the fuel tank filler cap safely.

Combination Instrument Functions

Detailed explanation of the combination instrument's displays and settings.

Preparing for Use

First Use Preparation Advice

Essential safety and operational advice before riding the motorcycle for the first time.

Engine Run-in Procedure

Guidelines for breaking in the engine to ensure longevity and performance.

Vehicle Loading Guidelines

Recommendations for safely loading the motorcycle with luggage.

Riding Instructions

Pre-Ride Checks and Maintenance

Mandatory checks and maintenance steps before each trip for roadworthiness.

Starting the Vehicle Safely

Procedure and safety precautions for starting the motorcycle's engine.

Starting Off Procedure

Steps for smoothly starting the motorcycle from a standstill.

Shifting Gears and Riding

Techniques for shifting gears, riding, and handling the vehicle.

Quickshifter + Functionality

Explanation of the quickshifter feature for clutchless gear changes.

Motorcycle Traction Control (MTC)

How to adjust and use the traction control system for enhanced grip.

Braking Techniques and Safety

Proper braking techniques, ABS usage, and safety warnings.

Stopping and Parking Procedures

Safe methods for stopping the motorcycle and parking it securely.

Towing in Case of Breakdown

Proper procedures and precautions for towing the motorcycle.

Refueling Safely

Instructions and safety warnings for refueling the fuel tank.

Service Schedule

Additional Service Information

Notes on service work ordering and country-specific intervals.

Regular Service Schedule

Table outlining required maintenance tasks based on time and mileage intervals.

Tuning the Chassis

Fork and Shock Absorber Tuning

Introduction to chassis tuning options for suspension components.

Adjusting Fork Compression Damping

Procedure for adjusting the compression damping on the front fork.

Adjusting Fork Rebound Damping

Procedure for adjusting the rebound damping on the front fork.

Shock Absorber Compression Damping

Explanation of high-speed and low-speed compression damping.

Adjusting Low-Speed Shock Damping

Procedure for adjusting the low-speed compression damping of the shock absorber.

Adjusting Shock Absorber Rebound Damping

Procedure for adjusting the rebound damping of the shock absorber.

Service Work on the Chassis

Raising Motorcycle with Lift Stand

Instructions for safely lifting the motorcycle using a lift stand.

Removing Motorcycle from Lift Stand

Procedure for safely removing the motorcycle after it has been lifted.

Cleaning Fork Dust Boots

Steps for cleaning fork dust boots to maintain fork seal integrity.

Removing Front Fork Protector

Procedure for removing the fork protector for maintenance or replacement.

Bleeding Fork Legs

Process for bleeding air from the front fork suspension.

Removing the Seat

Instructions for safely removing the motorcycle seat.

Mounting the Seat

Procedure for correctly installing the motorcycle seat.

Removing the Tool Set

Steps to access and remove the onboard tool kit.

Storing the Tool Set

Procedure for properly storing the tool kit after use.

Removing the Side Cover

Instructions for removing the motorcycle's side fairing panel.

Mounting the Side Cover

Procedure for correctly installing the motorcycle's side fairing panel.

Removing the Front Fender

Steps for safely removing the front fender.

Installing the Front Fender

Procedure for correctly mounting the front fender.

Removing the Air Filter

Instructions for accessing and removing the air filter element.

Installing the Air Filter

Procedure for correctly installing the air filter and its housing.

Checking Chain for Dirt

Procedure for inspecting the drive chain for excessive dirt or debris.

Cleaning the Drive Chain

Detailed steps for cleaning the motorcycle's drive chain.

Checking Chain Tension

Method for checking the drive chain tension and its importance.

Adjusting Chain Tension

Procedure for adjusting the drive chain tension to the correct specification.

Checking Chain, Sprockets, and Guide

Inspection of the drive chain, sprockets, and chain guide for wear.

Adjusting Chain Guide

Procedure for adjusting the chain guide's position based on chain length.

Checking Handlebar Rubber Grips

Inspection of handlebar grips for damage, wear, and looseness.

Adjusting Clutch Lever Position

Method for adjusting the clutch lever to rider preference.

Checking Hydraulic Clutch Fluid Level

Procedure for checking and maintaining the hydraulic clutch fluid level.

Brake System

Anti-lock Braking System (ABS)

Explanation of ABS function, modes, and safety considerations.

Adjusting Hand Brake Lever Position

Method for adjusting the hand brake lever to rider preference.

Checking Brake Discs

Procedure for inspecting brake discs for wear and damage.

Checking Front Brake Fluid Level

Procedure for checking and maintaining the front brake fluid level.

Adding Front Brake Fluid

Instructions for refilling the front brake fluid reservoir.

Checking Front Brake Lining Security

Procedure for ensuring front brake linings are correctly secured.

Checking Foot Brake Lever Free Travel

Method for checking the free play of the foot brake lever.

Adjusting Foot Brake Lever Position

Procedure for adjusting the foot brake lever's basic position.

Checking Rear Brake Fluid Level

Procedure for checking and maintaining the rear brake fluid level.

Adding Rear Brake Fluid

Instructions for refilling the rear brake fluid reservoir.

Checking Rear Brake Lining Security

Procedure for ensuring rear brake linings are correctly secured.

Wheels, Tires

Removing the Front Wheel

Step-by-step instructions for removing the front wheel.

Installing the Front Wheel

Step-by-step instructions for installing the front wheel.

Removing the Rear Wheel

Step-by-step instructions for removing the rear wheel.

Installing the Rear Wheel

Step-by-step instructions for installing the rear wheel.

Checking Rear Hub Damping Rubber Pieces

Procedure for inspecting damping rubber pieces for wear and damage.

Checking Tire Condition

Inspection of tires for cuts, damage, and tread depth.

Checking Tire Pressure

Correct tire pressure settings for solo and passenger riding.

Using Tire Repair Spray

Guidelines and warnings for using tire repair spray in emergencies.

Electrical System

Removing the 12-V Battery

Step-by-step instructions for safely removing the 12-V battery.

Installing the 12-V Battery

Procedure for correctly installing the 12-V battery.

Charging the 12-V Battery

Instructions and safety precautions for charging the 12-V battery.

Changing the Main Fuse

Procedure for locating and replacing the main fuse.

Changing the ABS Fuses

Instructions for locating and replacing fuses related to the ABS system.

Changing Individual Electrical Fuses

Procedure for locating and replacing fuses for various electrical components.

Removing the Headlight Mask

Steps for safely removing the headlight mask assembly.

Installing the Headlight Mask

Procedure for correctly installing the headlight mask assembly.

Changing the Headlight Bulb

Instructions for replacing the main headlight bulb.

Changing the Position Light Lamp

Procedure for replacing the small position light bulb.

Checking the Headlight Setting

Method for verifying and adjusting the headlight beam alignment.

Adjusting the Headlight Range

Procedure for adjusting the headlight beam's vertical range.

Cooling System

Cooling System Overview

Explanation of the motorcycle's cooling system components and function.

Checking Antifreeze and Coolant Level

Procedure for checking coolant level and antifreeze protection.

Checking Coolant Level

Detailed steps for checking coolant levels in the reservoir and radiator.

Draining the Coolant

Instructions for safely draining the coolant from the system.

Filling and Bleeding Cooling System

Procedure for refilling and bleeding air from the cooling system.

Changing the Coolant

Step-by-step guide for replacing the motorcycle's coolant.

Tuning the Engine

Changing Riding Modes

How to select different riding modes (Street, Sport) via the MAP button.

Adjusting Traction Control (TC)

Procedure for activating and deactivating the traction control system.

Checking Shift Lever Basic Position

Verifying the correct distance between boot and shift lever.

Adjusting Shift Lever Basic Position

Procedure for adjusting the shift lever's position for optimal ergonomics.

Service Work on the Engine

Checking Engine Oil Level

Procedure for checking the engine oil level when the engine is warm.

Changing Engine Oil and Filter

Instructions for draining oil, changing the oil filter, and cleaning screens.

Adding Engine Oil

Procedure for adding engine oil to the correct level.

Cleaning, Care

Cleaning the Motorcycle

Safe procedures for washing and cleaning the motorcycle.

Winter Operation Checks and Maintenance

Precautions and maintenance steps for using the motorcycle in winter conditions.

Storage

Motorcycle Storage Recommendations

Guidelines for storing the motorcycle for extended periods.

Preparing for Use After Storage

Steps to take to ready the motorcycle after a storage period.

Troubleshooting

Troubleshooting Common Faults

Identifies common faults, their possible causes, and recommended actions.

Technical Data

Engine Technical Specifications

Detailed technical data for the motorcycle's engine.

Engine Tightening Torques

Specifications for torque values for engine-related screws and bolts.

Technical Capacities

Specifications for fluid capacities like engine oil and coolant.

Chassis Technical Specifications

Details on frame, suspension, brakes, and wheel dimensions.

Electrical System Specifications

Data on battery, fuses, lights, and other electrical components.

Fork Specifications

Details on fork type, damping, spring rate, and oil.

Shock Absorber Specifications

Details on shock absorber type, damping, and fitted length.

Chassis Tightening Torques

Specifications for torque values for chassis-related screws and bolts.

Substances

Brake Fluid Specifications

Information on brake fluid standards, properties, and recommended suppliers.

Coolant Specifications

Details on coolant requirements, antifreeze protection, and suppliers.

Auxiliary Substance: Chain Cleaner

Recommended chain cleaner and its application.

Auxiliary Substance: Fuel Additive

Recommended fuel additive for storage and performance.

Standards

JASO T903 MA2 Standard

Explanation of the JASO T903 MA2 standard for motorcycle engine oils.

SAE Viscosity Standard

Explanation of the SAE standard for classifying oil viscosity.

Index of Special Terms

Special Term: ABS

Definition of ABS (Anti-lock Braking System) and its safety function.

Special Term: MTC

Definition of MTC (Motorcycle Traction Control) and its auxiliary function.

Special Term: OBD

Definition of OBD (On-board Diagnosis) system and its function.

Special Term: Quickshifter +

Definition of Quickshifter + function for gear shifting.

List of Abbreviations

List of Abbreviations: Article Number

Explanation of the abbreviation 'Art. no.' for article number.

List of Abbreviations: Circa

Explanation of the abbreviation 'ca.' for circa (approximately).

List of Symbols

List of Symbols: Red Symbols

Explanation of red symbols indicating error conditions requiring intervention.

List of Symbols: Yellow and Orange Symbols

Explanation of yellow/orange symbols indicating prompt intervention or driving aids.

List of Symbols: Green and Blue Symbols

Explanation of green/blue symbols providing informational feedback.

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