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GE TOV - User Manual

GE TOV
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GE Power Management
TOV
Instructions
GEK 98834B
Modular Voltage Relays
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http://www.ge.com/indsys/pm/
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Summary

DESCRIPTION

MODEL LIST

Three Phase Model List

Lists three-phase TOV relay models and their corresponding descriptions.

Single Phase Model List

Lists single-phase TOV relay models and their corresponding descriptions.

Special Models

Details special TOV relay models with specific timing or contact configurations.

APPLICATION

TECHNICAL CHARACTERISTICS

Temperature Range

Specifies the operating and storage temperature ranges in Fahrenheit and Celsius.

Insulation Test

Details insulation test requirements between terminals and ground, and independent circuits.

Operating Range by Model

Lists the different operating voltage ranges available for the TOV relay models.

Auxiliary Power Supply

Provides the rated and operating ranges for the auxiliary DC/AC power supply.

Trip Contact Capacity

Specifies the continuous, make/carry, and break capacity of the trip contacts.

Auxiliary Contacts Capacity

Details the capacity for continuous, make/carry, and carry operations of auxiliary contacts.

Accuracy

States the voltage and time accuracy specifications for the relay.

Ambient Humidity

Specifies the maximum ambient humidity the relay can withstand without condensation.

Frequency Range

Lists the rated, effective, and operative frequency ranges for single and three-phase models.

Burdens

Provides burden values (VA) for different voltage ranges at specific tap settings.

Maximum Voltage

Specifies the maximum continuous voltage ratings for different voltage ranges.

Type Tests

Lists various electrical type tests including insulation, impulse, and noise tests with standards.

Timing

Specifies the instantaneous and definite time ranges for relay operation.

OPERATING PRINCIPLES

Three Phase Versions (TOV4000)

Explains input transformers, rectification, level detection, and trip indication for three-phase models.

Single Phase Versions (TOV5000)

Explains features like third harmonic filter and mode selection for single-phase models.

CONSTRUCTION

Case

Describes the steel construction of the TOV case and provides general dimensions in a figure.

Identification

Explains that the model is on the nameplate and should be checked against the description section.

External Connections

Illustrates external connections for both three-phase and single-phase TOV relay models.

Printed Circuits Board Module

Describes the single printed circuit board and its connection via a rear connector.

Location of Controls and Targets

Shows the location of controls (switches) and indicators (LEDs) on the front panel.

Internal Controls and Test Points

Discusses internal controls like jumpers for configuration and notes factory calibration.

RECEPTION, HANDLING AND STORAGE

ACCEPTANCE TESTS

Visual Inspection

Instructs to verify nameplate data and check for damage after receiving the relay.

Electrical Tests

Introduces the electrical tests required to verify relay operation and factory calibration.

INSTALLATION

Introduction

Recommends a clean, dry, well-lit environment and mounting on a vertical surface.

Input Setting

Explains how to set the trip level using the upper switch block based on a formula.

Tests

Refers to the ACCEPTANCE TESTS section for installation tests according to user criteria.

TESTS AND PERIODIC MAINTENANCE

Overview

The GE Power Management TOV relay is a modular solid-state device designed for voltage protection in distribution systems. It functions as either an overvoltage or undervoltage relay, capable of operating in both single-phase and three-phase configurations. The relay offers instantaneous tripping or a fixed time delay, adjustable from 0.1 to 25.5 seconds. Settings for the relay are conveniently adjusted using switches located on the front panel of the device.

For single-phase versions, the TOV relay incorporates a filter for the third harmonic, which helps to ensure accurate measurements in environments where harmonic distortion might be present. Three-phase models, however, do not include this specific filter. The relay is supplied in a 1/8 rack case, making it suitable for integration into existing distribution systems.

Function Description

The core function of the TOV relay is to monitor input voltages and initiate a trip when these voltages exceed or fall below a predefined threshold, depending on whether it's configured as an overvoltage or undervoltage relay.

In three-phase versions (TOV4000), input voltage transformers provide a secondary voltage that is adequate for internal operation at low voltages and ensures electrical insulation from the internal electronic circuits. The measuring signals are rectified and then compared against the set trip level by internal level detectors. When a fault condition (either overvoltage or undervoltage) is detected, a "pickup" indicator (Vs) illuminates. The relay can then be configured for either instantaneous tripping or a time-delayed trip. If the fault persists beyond the set time delay, the relay trips, and a "TRIP" indicator illuminates. This TRIP indicator remains lit until a RESET button is pressed, even if the fault condition has cleared.

Single-phase versions (TOV5000) operate similarly to the three-phase models but may include a third harmonic filter before the rectifiers. This filter is crucial for maintaining accuracy in single-phase systems where harmonic content might be a concern. Users can select the operating mode as either undervoltage or overvoltage. Once a pickup occurs, the tripping logic and indications follow the same pattern as the three-phase models.

Both single-phase and three-phase versions incorporate a power supply supervision circuit. This circuit monitors the auxiliary power supply, and if the voltage drops by 20% below its rated value, the relay automatically shuts down to prevent any incorrect operations that could arise from an unstable power supply.

Usage Features

The TOV relay is designed for ease of use and integration into various protection schemes. Its modular design allows it to be part of a larger distribution system, fitting into a standard 1/8 rack case.

The front panel of the relay features several controls and indicators that facilitate its operation and monitoring:

  • Power On Indicator (Green LED): This LED (labeled Vaux) indicates the status of the relay's power supply. It remains lit when the power supply is operating correctly and turns off if the power supply is disabled.
  • Pickup Indicator (RED LED): This LED (labeled Vs) illuminates when the relay detects a fault condition (voltage exceeding or falling below the set threshold). It stays lit as long as the fault persists.
  • Operating Voltage Selection: This feature allows users to set the desired trip level. It is adjusted using a block of microswitches on the front panel. The input value range is typically in 1V steps, offering precise control over the voltage threshold. For example, to set a trip at 57V, specific switches are moved to the "ON" position to sum up to the desired value (e.g., 32+4+1 for a base of 20V).
  • Time Selection: Another block of microswitches on the front panel is used to set the time delay for tripping. This allows for flexible coordination with other protection devices in the system. To achieve an instantaneous trip, all time selection switches are simply placed to the left.
  • Trip Indicator (RED LED): This LED (labeled TRIP) illuminates when the relay has actually tripped. A key feature is that it remains lit even after the fault condition has cleared, providing a clear indication that a trip event occurred.
  • Trip Memory RESET Pushbutton: This button is used to clear the TRIP indicator after a fault has been addressed and the cause of the trip has disappeared.

The relay's operating input voltage can be selected from various ranges (e.g., 20 to 275 VAC, 50 to 305 VAC, 3 to 66 VAC), offering versatility for different applications. Similarly, the auxiliary power supply range can be chosen from options like 24/48 VDC/VAC, 48/125 VDC/VAC, or 110/240 VDC / 110/220 VAC.

Common applications for the TOV relay as an undervoltage device include instantaneous detection of undervoltage in automatic transfer equipment and fault detection for line protection equipment, especially in scenarios where one terminal does not contribute to a fault in a three-terminal line. As an overvoltage device, it's used in time delay applications where operation security depends on voltage, protection against overvoltage in three-phase systems with adjustable delays, and protection against phase-to-ground faults in insulated ground systems or AC rotating machines.

Maintenance Features

The TOV relay is designed for reliability and ease of maintenance, with several features contributing to its long-term performance and serviceability.

  • Modular Construction: The relay consists of a single printed circuit board (PCB) module housed within a steel case. Handles on the front panel allow for easy removal of the module from the case. Electrical connections are established through a male connector on the module that mates with a female connector in the rear of the case, enabling quick and straightforward extraction and replacement of the module if needed. This modularity simplifies troubleshooting and repair.
  • Identification: Each relay has a nameplate that clearly describes its complete model number. This ensures correct identification and helps in matching the device with its specifications and order details.
  • Internal Controls and Test Points: While relays are factory-calibrated, internal jumpers are provided in single-phase models for changing between overvoltage and undervoltage operating modes, and for enabling or disabling a low-pass filter. These internal controls offer flexibility for specific application requirements.
  • Acceptance Tests: Upon reception, customers are advised to perform visual inspections to check for any transportation damage and to conduct electrical acceptance tests. These tests, detailed in the manual, ensure that the relay operates correctly and that its factory calibration remains intact. The manual provides guidelines for testing LED targets, trip levels across different voltage ranges, and timing functions (instantaneous and definite time).
  • Storage Recommendations: If the relay is not to be installed immediately, it is recommended to store it in its original packaging in a dry, dust-free environment. This helps protect the device from environmental factors that could affect its performance.
  • Periodic Maintenance: Given the critical role of protection relays, a periodic test program is recommended. The manual suggests checking the points described in the installation section at intervals of 1 to 2 years. This proactive approach helps ensure the continued reliability and accurate operation of the relay over its lifespan.
  • Troubleshooting Support: The manual acknowledges that users might encounter problems not covered in the documentation and provides contact information for GE Power Management for additional support, emphasizing a commitment to customer assistance.

GE TOV Specifications

General IconGeneral
TypeTime Overvoltage Relay
ManufacturerGE
FunctionOvervoltage Protection
MountingPanel Mount
StandardsIEC 60255

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