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GE KVGC 202 User Manual

GE KVGC 202
150 pages
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GE Energy Connections
Grid Solutions
KVGC
202
Technical Manual
Voltage Regulating Control Relays
Publication reference: KVGC202/EN M/H11

Table of Contents

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GE KVGC 202 Specifications

General IconGeneral
Mechanical Life10, 000, 000 operations
Ambient Temperature-40°C to +70°C
Operate Time15 ms max.
Electrical Life100, 000 operations
Dielectric Strength1, 500 VAC, 50/60 Hz between coil and contacts for 1 minute; 750 VAC, 50/60 Hz between open contacts for 1 minute
Vibration Resistance10 to 55 Hz, 1.5 mm amplitude
Shock Resistance10 G

Summary

2. Handling and Installation of the KVGC202 Relay

2.1.2 Electrostatic Discharge (ESD) Precautions

Precautions to prevent damage from electrostatic discharge to components.

2.2 Handling Electronic Equipment Safely

Guidelines for safely handling electronic circuits and preventing ESD damage.

3.4 Changing Relay Settings and Text

3.4.2 Entering Setting Mode

Step-by-step guide on how to enter the relay's setting mode.

3.4.5 Password Protection Explained

Explanation of password protection for configuration settings and its importance.

3.4.6 Entering the Relay Password

Detailed steps for entering a password into the relay for access.

3.4.7 Changing the Relay Password

Instructions on how to change the existing password for the relay.

3.5 External Connections for KVGC202

3.5.5 PC or Laptop Relay Setting

How to use a PC/Laptop for setting the relay via K-Bus/RS232.

3.6 Alarm Flags

4. Application of Control Functions

4.5 Line Drop Compensation (LDC)

How LDC regulates voltage at a remote point by compensating for line drop.

4.7.2.1 Runaway Protection

Avoiding situations where tapchangers run to limits, causing voltage control loss.

4.8 Supervision Functions of a VRR

Range of supervision functions to block unwanted tap changes and provide alarms.

4.8.1 Runaway Protection Implementation

Detects tap changer operation without initiation or in the wrong direction.

5. KVGC202 Relay Settings

5.1 Detailed Relay Settings

Lists quantities requiring setting, their adjustment ranges, and step sizes.

5.1.1 Setting Voltage (Vs) Configuration

Setting the system input voltage for regulation between 90 and 139V.

5.1.2 Deadband (dVs) Configuration

Setting the deadband limits for voltage regulation, 0.5% to 20% of Vs.

5.1.3 Initial Time Delay (tINIT) Setting

Setting the initial delay for tap change sequences (0-300 seconds).

5.1.4 Inter-tap Delay (tINTER) Setting

Setting the delay between successive tapping outputs (0-120 seconds).

5.1.6 Line Drop Compensation (Vr and Vxl)

Compensating for line drop voltage using resistive and reactive controls.

5.1.7 Circulating Current Compensation (Vc)

Minimizing reactive circulating current in parallel transformers using compensation voltage.

6. Measurement, Records, and Alarms

6.1 Measurement Functions

How measured voltage, current, and frequency values are obtained and displayed.

6.2 Event Records Management

How time-tagged event records are stored, accessed, and managed.

6.3 Alarm Records Overview

Information on alarm records, including watchdog status.

6.3.1 Watchdog Status

Operation of the watchdog relay indicating healthy or failed states.

6.4 Functional Alarms

How relay outputs can be allocated in masks to indicate alarm conditions.

7. Control Functions and Serial Communications

7.3 Software Support Tools

Description of software packages like Courier Access, PAS&T, and CourierCom.

7.5 Setting Control Operations

Performing control functions like setting changes and mode control via serial communication.

7.5.1 Remote Setting Change Procedure

Enabling and performing remote setting changes via serial port, subject to password.

7.5.2 Remote Control of Setting Group

Enabling and performing remote selection of setting groups.

7.6 Loadshedding/Boosting Control

Controlling load shedding/boosting levels via Courier commands or opto inputs.

7.6.1 Remote Load Shedding/Boosting Control

Responding to loadshedding/boosting commands via serial port if link SD2 is set to '1'.

7.6.2 Local Load Shedding/Boosting Control

Selecting load shedding/boosting levels using opto inputs assigned in input mask.

8. Technical Data for KVGC202

8.1 Ratings

Input and output ratings for AC current, voltage, auxiliary voltage, and frequency.

8.1.1 Input Ratings

Ratings for AC current, voltage input, auxiliary voltage, and frequency.

8.2 Output Specifications

Specifications for output relays and watchdog relay.

8.3 Burden Values

Burden values for current circuits and reference voltage.

8.3.1 Current Circuit Burdens

Burden values for circulating and line current circuits at different In ratings.

8.3.2 Reference Voltage Burden

Burden for the reference voltage Vn=110V.

8.3.3 Auxiliary Voltage Burden

Burden on auxiliary supply based on energized relays and logic inputs.

8.3.4 Opto-isolated Input Burden

DC supply burden for opto-isolated inputs.

8.4 Control Function Setting Ranges

Setting ranges and step sizes for control functions like voltage, deadband, and compensation.

8.5 Time Delay Setting Ranges

Setting ranges for initial delay (definite/inverse) and inter-tap delay.

8.5.1 Inverse Time Delay Calculation

General expression for the inverse time curve and its calculation.

8.5.2 Definite Time Delay Ranges

Setting ranges for definite time delay.

8.6 Supervision Function Settings

Setting ranges for supervision functions like undervoltage, overvoltage, and current detection.

8.7 Transformer Ratio Settings

Default and maximum settings for CT and VT ratios.

8.9 Accuracy Specifications

Accuracy specifications under reference conditions for current, time delays, and measurements.

8.9.1 Current Measurement Accuracy

Accuracy for overcurrent measurements.

8.9.2 Time Delay Accuracy

Accuracy for definite and inverse time delays.

8.16 High Voltage Withstand Standards

Dielectric withstand, impulse, and insulation resistance tests according to IEC standards.

8.16.1 Dielectric Withstand (IEC 255-5:1977)

Dielectric withstand voltage levels between terminals and case earth.

8.16.2 High Voltage Impulse (IEC 60255-5:1977)

High voltage impulse withstand levels between circuits and terminals.

8.16.3 Insulation Resistance (IEC 60255-5:1977)

Insulation resistance requirement measured at 500Vdc.

8.17 Electrical Environment Compliance

Relay withstand capability against DC supply interruptions, AC ripple, and disturbances.

8.17.1 DC Supply Interruptions (IEC 60255-11:1979)

Withstand capability against DC supply interruptions.

8.17.2 AC Ripple on DC Supply (IEC 60255-11:1979)

Withstand capability against AC ripple on DC supply.

8.17.3 High Frequency Disturbance (IEC 60255-22-1:1988)

Withstand capability against high frequency disturbances.

8.17.4 Fast Transient Immunity (IEC 60255-22-4:1992)

Withstand capability against fast transient electrical disturbances.

8.17.5 EMC Compliance

Compliance with European Commission Directive on EMC.

8.17.6 ESD Test (IEC 60255-22-2 :1996)

Test for withstand capability against electrostatic discharge.

8.17.7 Radiated Immunity (IEC 60255-22-3:1989)

Test for withstand capability against radiated immunity.

8.17.8 Conducted Immunity (ENV50141:1993)

Test for withstand capability against conducted immunity.

8.17.9 Radiated Emissions (EN55011:1991)

Limits for radiated emissions according to EN55011.

8.17.10 Conducted Emissions (EN55011:1991)

Limits for conducted emissions according to EN55011.

8.18 ANSI/IEEE Specifications

Specifications related to ANSI/IEEE standards for surge withstand and EMI.

8.18.1 Surge Withstand Capability (C37.90.1–1989)

Surge withstand capability according to C37.90.1 – 1989.

8.18.2 Radiated EMI (C37.90.2–1995)

Radiated electromagnetic interference specifications according to C37.90.2 – 1995.

8.19 Environmental Specifications

Environmental conditions for temperature, humidity, and enclosure protection.

8.19.1 Temperature Ranges (IEC 60255-6:1988)

Temperature ranges for storage, transit, and operation.

8.19.2 Humidity Conditions (IEC 60068-2-3:1969)

Humidity conditions specified for testing.

8.19.3 Enclosure Protection (IEC 60529:1989)

Enclosure protection rating (IP50).

8.20 Mechanical Environment Specifications

Mechanical environment specifications for vibration, shock, bump, seismic, and durability.

8.20.1 Vibration Resistance (IEC 60255-21-1:1988)

Vibration response and endurance classes.

8.20.2 Shock and Bump Resistance (IEC 60255-21 2:1988)

Shock and bump response and withstand classes.

8.20.4 Mechanical Durability

Minimum mechanical durability rating.

9. Commissioning, Problem Solving, and Maintenance

9.1 Commissioning Preliminary Steps

Preliminary steps before commissioning, including familiarization and reading guides.

9.1.3 Electrostatic Discharge (ESD) Precautions

ESD recommendations before handling modules outside their case.

9.1.4 Initial Inspection Procedures

Steps for inspecting the relay module and case for damage and correct wiring.

9.1.5 Earthing Connection Verification

Ensuring proper case earthing connection to a local earth bar.

9.1.6 Main Current Transformer Safety

Warning about the dangers of opening CT secondary circuits due to high voltage risks.

9.2 Commissioning Test Notes

Notes and equipment required for commissioning tests.

9.2.1 Required Equipment for Commissioning

List of necessary equipment for KVGC202 relay commissioning.

9.3 Auxiliary Supply Tests

Tests for verifying the auxiliary supply operation and watchdog contacts.

9.3.1 Auxiliary Supply Verification

Verifying the auxiliary supply voltage and relay power-up status.

9.3.1.1 Energisation from Auxiliary Supply

Energizing the relay and checking watchdog contacts and LED status.

9.4 Relay Settings Configuration

Default settings and how to change system frequency from 50Hz to 60Hz.

9.4.1 Selective Logic Functions Testing

Guidance on testing only the logic functions used in the application.

9.5 Measurement Checks

How to view and test current and voltage measurements.

9.5.1 Current Measurement Testing

Testing current measurement by injecting known current levels.

9.5.2 Voltage Measurement Testing

Testing voltage measurement by applying known voltage levels.

9.6 Control Functions Testing

Commissioning tests for control functions based on application diagrams.

9.6.1 Regulated Voltage (Vs) and Dead Band (dVS) Testing

Testing the tap change control function by monitoring voltage and relay contacts.

9.6.2 Load Shedding/Boosting Testing

Testing the load shedding/boosting function by adjusting system voltage.

9.6.3 Integrated Timer Testing

Testing the integrated timer functions for tap change operations.

9.6.3.1 Initial Time Delay Testing

Testing the initial time delay for tap change initiation.

9.6.3.2 Definite Time Delay Characteristic Test

Checking the definite time delay characteristic for tap change initiation.

9.6.3.3 Inverse Time Delay Characteristic Test

Testing the inverse time delay characteristic for tap change initiation.

9.6.3.4 Inter-tap Delay Testing

Testing the delay between successive tap changes in a multiple sequence.

9.7 Supervision and Monitoring Tests

Testing supervision functions like undervoltage and overvoltage detection.

9.8 Problem Solving Guide

Troubleshooting common issues with relay functions, passwords, and software links.

9.9.4 Repair Methods

Handling instructions before performing repair work on electronic components.

9.9.4.1 PCB Replacement Procedures

Procedures for replacing the user interface, main processor, and auxiliary expansion boards.

9.9.4.2 Replacing Output Relays and Opto-isolators

Replacing output relays and opto-isolators, noting calibration implications.

9.9.4.3 Power Supply Board Replacement

Steps for removing and replacing the power supply board.

9.9.4.4 Back Plane Replacement

Steps for removing and replacing the back plane.

1. Commissioning Test Record

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