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GEA HGX4 R134a - User Manual

GEA HGX4 R134a
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engineering for a better world GEA Refrigeration Technologies
GEA Bock Compressor HGX4 R134a
Assembly instructions
HGX4/465-4 R134a
HGX4/555-4 R134a
HGX4/650-4 R134a
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GEA HGX4 R134a Specifications

General IconGeneral
BrandGEA
ModelHGX4 R134a
CategoryAir Compressor
LanguageEnglish

Summary

Safety

Identification of Safety Instructions

Explains safety symbols (DANGER, WARNING, CAUTION, INFO) for hazard identification.

Qualifications Required of Personnel

Specifies necessary qualifications for safe compressor handling and work.

General Safety Instructions

General warnings on handling pressurized machines, burn risks, and overpressure limits.

Intended Use

Defines the compressor's intended application and prohibits misuse, especially in explosive environments.

Product Description

Short Description

Brief overview of the compressor type, drive motor, and preferred application range.

Name Plate

Details the information on the compressor's name plate with an example.

Type Key

Explains the coding system used in the compressor's type designation.

Areas of Application

Refrigerants

Lists the specific refrigerants approved for use with the compressor.

Oil Charge

Specifies the factory-filled oil type and recommendations for refilling.

Limits of Application

Outlines operational limits such as ambient temperature, discharge temperature, and switching frequency.

Compressor Assembly

Storage and Transport

Guidelines for proper storage conditions and safe transport of the compressor.

Setting Up

Requirements for installing the compressor, including clearance and ventilation.

Pipe Connections

Instructions and safety notes for making pipe connections, including soldering procedures.

Pipes

Specifies requirements for pipes and system components for optimal performance.

Laying Suction and Pressure Lines

Proper layout of suction and pressure lines for smooth system operation and vibration management.

Operating the Shut-off Valves

Procedure for correctly opening and closing the compressor's shut-off valves.

Operating Mode of Lockable Service Connections

Explanation of how to operate the lockable service connections for different purposes.

Electrical Connection

Contactor and Motor Contactor Selection

Guidance on selecting appropriate contactors and motor protection devices.

Standard Motor Types

Details suitability of standard motors for direct or part winding starts and winding configurations.

Part Winding Start Circuit Diagram

Wiring diagram illustrating the part winding start for standard motors.

Special Motor Types

Information on special motors designed for direct or star-delta starting methods.

Star-Delta Start Circuit Diagram

Wiring diagram for star-delta starting with special motors.

Electronic Trigger Unit MP 10

Description of the MP 10 electronic trigger unit and its operational indicators.

MP10 Trigger Unit Connection

Instructions for connecting the MP10 electronic trigger unit to the compressor.

MP10 Trigger Unit Function Test

Procedure for verifying the correct functionality of the MP 10 trigger unit.

Oil Sump Heater

Explanation of the oil sump heater's function, operation, and connection.

Commissioning

Preparations for Start-up

Essential checks and preparations required before initial compressor start-up.

Pressure Strength Test

Procedures and safety measures for conducting pressure strength tests.

Leak Test

Guidelines and warnings for performing leak tests on the refrigeration system.

Evacuation

Steps involved in evacuating the system before charging with refrigerant.

Refrigerant Charge

Instructions on the correct method for filling the system with refrigerant.

Start-up

Steps for initial compressor start-up and required checks.

Avoiding Slugging

Warnings about slugging and methods to prevent compressor damage.

Oil Level Regulator Connection

How to connect an oil level regulator for systems with multiple compressors.

Maintenance

Preparation

Safety precautions and preparatory steps before undertaking maintenance work.

Work to be Carried Out

Recommendations for regular servicing, oil changes, and annual checks.

Spare Part Recommendations

List of recommended spare parts and their reference numbers for specific models.

Accessories

Information on where to find details about available compressor accessories.

Lubricants Table Extract

Standard and alternative oil types for R134a refrigerant.

Decommissioning

Instructions for safely decommissioning the compressor and disposing of its contents.

Technical Data

Dimensions and Connections

Declaration of Conformity and Installation

Service

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