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GEA HG7 Series - User Manual

GEA HG7 Series
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GB
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09706-09.2013-DGbFEI
engineering for a better world GEA Refrigeration Technologies
Bock Compressor HG7
Assembly instructions
HG7/1620-4 HG7/1620-4 S HGX7/1620-4 HGX7/1620-4 S
HG7/1860-4 HG7/1860-4 S HGX7/1860-4 HGX7/1860-4 S
HG7/2110-4 HG7/2110-4 S HGX7/2110-4 HGX7/2110-4 S
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GEA HG7 Series Specifications

General IconGeneral
BrandGEA
ModelHG7 Series
CategoryAir Compressor
LanguageEnglish

Summary

Safety

Identification of safety instructions

Explains the meaning of various safety symbols and warning levels used in the document.

Qualifications required of personnel

Specifies the required expertise and training for safe operation and maintenance.

General safety instructions

Provides essential general safety guidelines for handling and operating the compressor.

Intended use

Defines the proper applications and usage scope for the compressor.

Product description

Short description

Provides a brief overview of the compressor's key features and design.

Name plate

Explains the information presented on the compressor's name plate.

Type key

Details how to interpret the compressor model designation and its components.

Areas of application

Refrigerants

Lists compatible refrigerants for use with the compressor.

Oil charge

Specifies the correct oil type and level for compressor lubrication.

Limits of application

Defines the operating boundaries and conditions for safe compressor performance.

Compressor assembly

Setting up

Instructions on how to properly position and install the compressor.

Pipe connections

Guidance on making secure and correct pipe connections to the compressor.

Pipes

Details regarding pipes, cleaning, and vibration compensation.

Laying suction and pressure lines

Best practices for routing suction and pressure lines for optimal performance.

Operating the shut-off valves

Procedures for opening and closing the compressor's service shut-off valves.

Operating mode of the lockable service connections

Explains the function and operation of the compressor's lockable service connections.

Electrical connection

Information for contactor and motor contactor selection

Guidance on selecting appropriate contactors and motor protection devices.

Basic circuit diagram for part winding start with standard motor

Electrical schematic for part winding motor starting configurations.

Standard motor, design for direct or part winding start

Details on wiring for standard motors in direct or part winding starts.

Special motor: design for direct or star-delta start

Wiring instructions for special motors in direct or star-delta starting configurations.

Basic circuit diagram for star-delta start with special motor

Electrical schematic for star-delta motor starting configurations.

Electronic trigger unit MP 10

Overview of the electronic trigger unit and its operational functions.

Connection of the trigger unit MP 10

Instructions for correctly wiring the electronic trigger unit MP 10.

Function test of the trigger unit MP 10

Procedure for testing the functionality of the MP 10 trigger unit.

Oil sump heater (accessories)

Information on the oil sump heater accessory and its electrical connection.

Commissioning

Preparations for start-up

Essential checks and preparations before compressor start-up.

Pressure strength test

Procedure for testing the system's pressure resistance.

Leak test

Method for performing a leak test on the refrigeration system.

Evacuation

Steps for evacuating the system to remove air and moisture.

Refrigerant charge

Instructions for correctly charging the system with refrigerant.

Start-up

Detailed steps for the initial start-up of the compressor.

Avoid slugging

Guidance on preventing liquid slugging to protect the compressor.

Connection of oil level regulator

Instructions on how to connect an oil level regulation system.

Maintenance

Preparation

Safety precautions and preparation steps before performing maintenance.

Work to be carried out

General tasks for regular servicing and inspection of the compressor.

Spare part recommendation

List of recommended spare parts and their corresponding item numbers.

Accessories

Information on available accessories for the compressor.

Extract from the lubricants table

Recommended oils and alternatives for compressor lubrication.

Decommissioning

Procedures for safely removing the compressor from service.

Technical data

Dimensions and connections

Declaration of conformity and installation

Service

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