Generac Power Systems 02010-0, 04164-0 - User Manual

60 pages

Save Page as PDF

To Next Page

POWER SYSTEMS, INC.

Owner’s Manual and

Installation Instructions

Air-cooled Recreational

Vehicle Generators

• Model: 02010-0

PRIMEPACT 50

• Model: 04164-0

PRIMEPACT 50LP

Main Page

Installation Instructions1
Introduction2
- Authorized Service Dealer Location2
- Contents2
- How to Obtain Service2
- Operation and Maintenance2
  - Read this Manual Thoroughly2
  - Table of Contents3
General Hazards4
Safety Rules4
- Fire Hazards5
- Explosion Hazards5
- Electrical Hazards5
Section 1 - General Information6
Generator Identification6
Generator Applicability7
Safety7
Generator AC Connection System7
Specifications7
- Fuel Requirements7
- Optional Propane Fuel System8
- Fuel Consumption8
- Engine Oil Requirements8
- Engine8
- Generator8
Section 2 - Operation9
Generator Control Panel9
- Fuel Primer9
- Start/Stop Switch9
- Fuse9
- Main Breaker9
Optional Remote Start/Stop Panel9
Automatic Choke (Gasoline Only)10
- Choke Solenoid10
- Prechoke10
Before Starting the Engine10
- Installation810
- Engine Lubrication10
- Fuel Supply10
- Cooling and Ventilating Air10
- Engine Exhaust Gas10
Starting the Generator10
Stopping the Generator11
Applying Loads to Generator11
- Letting the Engine Stabilize11
Summer.winter Heat Riser System11
- Do Not Overload the Generator12
Protection Systems12
- Low Oil Pressure Switch12
- High Temperature Switch12
- Field Boost12
- Overvoltage Protection13
Additional Information13
- 25-Hour Break-In Period13
- 25-Hour Checkup13
- Attention Required after Submersion13
- Operation in High Grass or Brush13
- Effects of Moisture and Dirt13
Section 3 - Maintenance14
Checking the Engine Oil Level14
Changing the Engine Oil And/Or Oil Filter14
Maintaining the Engine Air Cleaner15
- Cleaning the Foam Precleaner15
- Cleaning or Replacing the Paper Filter15
Clean Air Intake15
Checking the Engine Spark Plug15
Fuel Filter (Gasoline Only)16
Spark Arrestor Muffler16
Cleaning the Generator16
Battery Maintenance16
- Weekly16
- Every Six Months16
Major Service Manual17
Drive Belt17
Exercising the Generator17
Out of Service Procedure18
- Removal from Service18
- Return to Service18
- Part II - Installation Instructions19
Notice to Installer20
Safety Rules20
Section 1 - General Information22
Purpose and Scope of the Manual22
Safety22
Standards Booklets22
Equipment Description22
Generator Engine Operating Speed22
Generator AC Connection System22
Section 2 - Installation24
Location and Support24
- Generator Location24
- Generator Support24
- Suspended Mounting24
- Generator Restraint25
Generator Compartments25
- Compartment Size25
- Compartment Construction25
- Sound Insulating Materials26
- Acoustics26
- Compartment Floor Cutouts27
Cooling and Ventilating Air28
- Generator Airflow28
- Cooling Air Inlet Openings28
- Compensating for Restrictions29
- Testing the Installation29
Gasoline Fuel System29
- Fuel Tank30
- Generator Fuel Supply Line30
LP Gas Fuel System2830
- Parts Not Included in Fuel System30
  - Rigid Fuel Lines30
  - Flexible Fuel Line30
- Some Important Considerations31
- Vapor Withdrawal31
- Primary Regulator31
- Gaseous Carburetion31
- Fuel Supply Lines32
- Excess Flow Valve32
- Leakage Tests32
Exhaust System32
- Mufflers and Spark Arrestors33
- Type of Exhaust System33
- Exhaust System Safety33
Electrical Connections33
- Electrical Junction Box33
- Wiring34
- Generator AC Connections34
- Conduit34
- Isolating Different Power Sources34
- Power Supply Cord35
- Ground Fault Circuit Interrupters35
Battery Installation36
- Recommended Battery36
- Battery Cables36
- Battery Cable Connections36
- Battery Compartment36
Optional Accessories36
- Remote Panel Models37
  - Model 904237
  - Model 904337
- Remote Panel Cables37
Section 3 - Post-Installation Start-Up Adjustments38
Post Installation Tests38
Before Initial Start-Up38
Initial Start38
Testing under Load38
Installation Checklist39
Appendix 1 - Notes40
Troubleshooting Guide41
Appendix 2 - Troubleshooting41
Appendix 3 - Electrical Data42
Appendix 4 - Exploded Views and Parts Lists44
California and Federal Emission Control Warranty Statement58
Generac Power Systems, Inc58
Appendix 5 - Warranty PRIMEPACT 50 Recreational Vehicle Generator58
- Emission Control System Warranty59
- Generac Power Systems' Three-Year Limited Warranty for Recreational Vehicle Generators60

Brand	Generac Power Systems
Model	02010-0, 04164-0
Category	Inverter
Language	English

Generac Power Systems 02010-0, 04164-0 - User Manual

Table of Contents

Generac Power Systems 02010-0, 04164-0 Specifications

Related product manuals