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Generac Power Systems 6500EXL User Manual

Generac Power Systems 6500EXL
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Portable Generator Owner’s Manual
This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
Obey all safety messages that follow this symbol to avoid possible injury or death.
Model No. 9798-2 (6,500 Watt AC Generator) Manual No. B2649 Revision 3 (06/01/2001)
Visit our Generac website: www.generac-portables.com
Problems?
Questions?
Before taking your unit
back to the store,
call the generator
helpline at
1–800–270–1408
M–F 8–5 CT
6500EXL
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Generac Power Systems 6500EXL Specifications

General IconGeneral
Model6500EXL
TypePortable Generator
Fuel TypeGasoline
Engine TypeOHV
Engine Displacement389 cc
Run Time at 50% Load10 hours
AC Output120/240V
Starting Watts8125 W
Rated Watts6500 W
Fuel Tank Capacity7.2 gallons
Noise Level72 dB
Outlet Types4x 120V 20A, 1x 120/240V 30A

Summary

Equipment Description

Generator Specifications

Details the generator's power output, voltage, and operating parameters.

Safety Rules

Engine Exhaust Hazards

Warns about cancer-causing chemicals present in engine exhaust fumes.

Electrical Isolation and Carbon Monoxide Danger

Critical warnings for safe operation, including utility isolation and CO poisoning.

General Safety Guidelines

Electrical Safety and Grounding

Measures to prevent electric shock and ensure proper generator grounding.

Fuel and Operating Environment Safety

Safe handling of gasoline and maintaining a proper operating environment.

Prohibited Operations and Object Insertion

Conditions to avoid and warnings against inserting objects into the unit.

Installation and Initial Setup

Unpacking and Carton Contents

Procedures for removing the generator from its packaging and verifying contents.

Battery Installation Procedure

Step-by-step guide for properly installing the generator's battery.

Pre-Operation and Fueling

Battery Wire Connections

Instructions for correctly connecting the battery cables to the generator.

Engine Oil and Gasoline Filling

Crucial steps for adding oil and fuel to prevent engine failure and ensure safety.

Know Your Generator

Generator Component Identification and Function

Locating and understanding the various parts, controls, and features of the generator.

Operating the Generator

Engine Starting and Load Connection

Step-by-step guide for starting the engine and connecting electrical loads.

Generator Load Capacity Management

Guidelines to prevent overloading the generator and connected devices.

Operation and Control

Engine Shutdown and Idle Control

Proper shutdown sequence and explanation of the automatic idle control feature.

Battery Charging Procedure

Instructions for using the generator to charge 12-volt vehicle batteries.

Operating Conditions and Receptacles

Cold Weather Operation and Shelters

Generator performance in low temperatures and guidance on building shelters.

AC Receptacle Usage and Load Warnings

Details on 120/240V and 120V outlets, including important load capacity warnings.

Receptacle Descriptions

120 Volt AC Outlet Types

Information on 120V AC 30A locking and 20A duplex outlets.

12 Volt DC Outlet Function

Explanation of the 12V DC outlet for battery charging.

Load Management and Power Usage

Preventing Generator Overload and Motor Starting Power

Strategies to avoid damage and understand surge power needs for motors.

Appliance Wattage Reference Guide

A guide listing typical power consumption for various appliances and tools.

Specifications and Maintenance

General Maintenance and Storage Preparation

Owner's responsibilities for upkeep and guidelines for storing the generator.

Engine and Generator Maintenance Procedures

Specific instructions for engine upkeep and generator cleaning.

Troubleshooting Guide

Diagnosing and Resolving Common Issues

Troubleshooting for no AC output, load bogging, starting problems, shutdowns, and power loss.

Schematic Diagrams

Electrical System Component Identification

Identification of key electrical boards, transformers, and control components.

Wiring Diagram

Generator Power and Control System Wiring

Diagram illustrating wiring for power generation and control circuits.

Exploded View - Main Unit

Component Identification of Main Unit Parts

Identification of frame, engine, generator, and control panel housing parts.

Parts List - Main Unit

Identification of Main Unit Components

Listing of structural, engine, generator, electrical parts, and fasteners.

Control Panel Exploded View and Parts List

Identification of Control Panel Components

Listing of panel, switches, outlets, circuit breakers, and control board parts.

Notes

Portable Generator Limited Warranty

Warranty Coverage, Exclusions, and Service

Details on warranty terms, conditions not covered, and procedures for claiming service.

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