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Generac Power Systems 6500XL User Manual

Generac Power Systems 6500XL
20 pages
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Owner's Manual
Generator
Wheel kit
Storage Cover
Battery charge cables
Spare Spark Plug,Air Filter, and Oil Filter
Spark PlugWrench
(2) Locking30 Amp plugs
Engineoil
Owner's manual
Enginemanual
If any parts are missing or damaged, call 1-800-270-1408.
SafetyRules.................................... 2-3
Assembly...................................... 4-5
Know Your Generator ............................. 6
Operation .................................... 7-I I
Product Specifications............................. 12
Maintenance.................................... 12
Storage........................................ 12
Troubleshooting ................................. 13
Schematic...................................... 14
Wiring Diagram ................................. 15
Replacement Parts............................. 16-19
Warranty ................................. Last Page
Questions? Help is just a moment away!
Call:Generac Generator Helpline - 1-800-270-1408 M-F 8-5 CT
Web: www.generac-portables.com or www.briggsandstratton.com
_This isthe safety alert symbol. It isusedto alert you to potential personal injury hazards.
Obey all safety messagesthat follow this symbol to avoid possible injury or death.
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Generac Power Systems 6500XL Specifications

General IconGeneral
Rated Watts6500
Starting Watts8125
Engine Displacement389cc
Fuel TypeGasoline
AC Output120/240V
Maximum Wattage8125
Rated Wattage6500
Wheel KitIncluded
EngineGenerac OHV
OutletsFour 120V 20 Amp Outlets, One 120/240V 30 Amp Twist Lock Outlet
Starting SystemRecoil
Outlet Types120V/240V 30A
Noise Level72 dBA at 7 meters

Summary

Generator Equipment Description

Safety Rules and Warnings

Generator Grounding Procedures

Assembly and Initial Setup

Remove Generator from Carton

Instructions for safely unpacking the generator from its shipping carton.

Install Wheel Kit

Steps to attach the wheel kit for improved portability and maneuverability.

Pre-Start Engine Preparation

Add Oil

Guidance on filling the engine with the correct type and amount of oil.

Add Gasoline

Instructions for safely adding unleaded gasoline to the fuel tank.

Generator Component Identification

Operating the Generator

Starting the Engine

Step-by-step instructions for starting the generator engine.

Connecting Electrical Loads

Guidelines for safely connecting electrical devices to the generator.

Stopping the Engine

Procedures for safely shutting down the generator and its engine.

Operating Automatic Idle Control

Explanation of the automatic idle control feature for fuel economy.

Charging a Battery

Instructions for using the generator to recharge a 12-volt battery.

Cold Weather Operating Guidelines

Generator Output Receptacles

120 Volt AC, 20 Amp Duplex Receptacle

Details on the 120V AC duplex receptacle and its circuit breaker protection.

120/240 Volt AC, 30 Amp Locking Receptacle

Information on the 120/240V AC locking receptacle and its power capacity.

120 Volt AC, 30 Amp Locking Receptacle

Details about the 120V AC locking receptacle and its current rating.

12 Volt DC, 10 Amp Receptacle

Information on the 12V DC receptacle for battery charging.

Generator Overload Prevention

Capacity and Load Calculation

Explains the generator's power capacity and how to calculate load requirements.

Power Management Strategy

Guidance on sequentially adding loads to manage generator power effectively.

Generator Technical Specifications

Detailed Specifications

Lists key technical specifications like wattage, voltage, current, and fuel capacity.

General Maintenance and Care

Engine Maintenance Guidance

Refers to the engine owner's manual for engine-specific maintenance.

Generator Unit Cleaning

Instructions for cleaning and maintaining the generator unit itself.

Generator Storage Procedures

Guidelines for preparing the generator for storage periods longer than 30 days.

Troubleshooting Generator Problems

Engine Runs, No AC Output

Addresses issues where the engine runs but no electrical power is produced.

Engine Bogs Down Under Load

Solves problems where the engine struggles under load.

Engine Starting and Rough Running Issues

Covers troubleshooting steps for starting failures or rough engine operation.

Engine Shutdown During Operation

Provides solutions for the engine stopping unexpectedly while running.

Engine Power Output Issues

Addresses issues where the generator does not produce sufficient power.

Engine Speed Fluctuations (Hunting)

Helps diagnose and fix engine speed fluctuations or unstable running.

Electrical Schematic Diagram

Generator Wiring Diagram

Main Unit Exploded View

Main Unit Parts List

Control Panel Parts and Exploded View

Wheel Kit Parts and Exploded View

Limited Warranty Details

Warranty Coverage Schedule

Outlines the warranty duration for different generator parts.

Warranty Exclusions and Normal Wear

Explains what is not covered by the warranty, specifically normal wear and tear.

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