Generac Power Systems 6500EXL User Manual

Generac Portable Products 6500EXL Extended Life Generator
11
DON’T OVERLOAD THE
GENERATOR
Overloading a generator in excess of its rated wattage
capacity can result in damage to the generator and/or
connected electrical devices. Observe the following, to
prevent overloading the unit:
• Add up the total wattage of all electrical devices to be
connected at one time.This total should NOT be greater
than the generator’s wattage capacity.
• If the appliance, tool or motor does not give wattage,
multiply 120 Volts times ampere rating to determine
watts (volts x amps = watts).
• The rated wattage of lights can be taken from wattage
listed on the light bulbs.The rated wattage of tools,
appliances and motors can usually be found on a data
plate or decal affixed to the device. Use Figure 15 below
as a general reference.
• Some electric motors, such as induction types, require
about three times more watts of power for starting than
for running.This surge of power lasts for only a few
seconds when starting such motors. Be sure you allow
for this high starting wattage when selecting electrical
devices to connect to your generator. First figure the
watts needed to start the largest motor.Add to that
figure the running watts of all other connected loads.
Recreational/Home Uses
Tool/Appliance....................................................Watts
AM/FM clock radio ....................................................................50
Light bulb....................................................................................100
Fan................................................................................................200
20" color TV..............................................................................400
*Deep freezer ...........................................................................500
Personal computer and 15" monitor...................................800
*1/3 hp furnace fan blower....................................................800
Microwave oven........................................................................800
*18 cu ft refrigerator...............................................................800
Sump pump..............................................................................1000
Electric skillet..........................................................................1250
*½ hp water well pump.......................................................1400
*12,000 Btu window air conditioner ................................1400
Space heater............................................................................1800
Electric water heater ............................................................4000
Professional/Contractor Uses
Tool/Appliance....................................................Watts
*1/3 hp airless sprayer ............................................................600
3/8" hammer drill .....................................................................600
Variable speed Sawzall® .........................................................960
½" power drill ........................................................................1000
Quartz-halogen work light ..................................................1000
Belt sander...............................................................................1200
7 ¼" circular saw...................................................................1500
7 ¼" worm drive saw...........................................................1600
*1½ hp air compressor........................................................1800
*10" power miter saw...........................................................1800
6" bench grinder.....................................................................1800
*6" table planer.......................................................................1800
*10" table/radial arm saw.....................................................2000
Wire feed welder...................................................................2400
* allow 3 times listed watts for starting this device
Figure 15 — Wattage Reference Guide

Generac Power Systems 6500EXL Specifications

General

Model	6500EXL
Type	Portable Generator
Fuel Type	Gasoline
Engine Type	OHV
Engine Displacement	389 cc
Run Time at 50% Load	10 hours
AC Output	120/240V
Starting Watts	8125 W
Rated Watts	6500 W
Fuel Tank Capacity	7.2 gallons
Noise Level	72 dB
Outlet Types	4x 120V 20A, 1x 120/240V 30A

Summary

Equipment Description

Generator Specifications

Details the generator's power output, voltage, and operating parameters.

Safety Rules

Engine Exhaust Hazards

Warns about cancer-causing chemicals present in engine exhaust fumes.

Electrical Isolation and Carbon Monoxide Danger

Critical warnings for safe operation, including utility isolation and CO poisoning.

General Safety Guidelines

Electrical Safety and Grounding

Measures to prevent electric shock and ensure proper generator grounding.

Fuel and Operating Environment Safety

Safe handling of gasoline and maintaining a proper operating environment.

Prohibited Operations and Object Insertion

Conditions to avoid and warnings against inserting objects into the unit.

Installation and Initial Setup

Unpacking and Carton Contents

Procedures for removing the generator from its packaging and verifying contents.

Battery Installation Procedure

Step-by-step guide for properly installing the generator's battery.

Pre-Operation and Fueling

Battery Wire Connections

Instructions for correctly connecting the battery cables to the generator.

Engine Oil and Gasoline Filling

Crucial steps for adding oil and fuel to prevent engine failure and ensure safety.

Know Your Generator

Generator Component Identification and Function

Locating and understanding the various parts, controls, and features of the generator.

Operating the Generator

Engine Starting and Load Connection

Step-by-step guide for starting the engine and connecting electrical loads.

Generator Load Capacity Management

Guidelines to prevent overloading the generator and connected devices.

Operation and Control

Engine Shutdown and Idle Control

Proper shutdown sequence and explanation of the automatic idle control feature.

Battery Charging Procedure

Instructions for using the generator to charge 12-volt vehicle batteries.

Operating Conditions and Receptacles

Cold Weather Operation and Shelters

Generator performance in low temperatures and guidance on building shelters.

AC Receptacle Usage and Load Warnings

Details on 120/240V and 120V outlets, including important load capacity warnings.

Receptacle Descriptions

120 Volt AC Outlet Types

Information on 120V AC 30A locking and 20A duplex outlets.

12 Volt DC Outlet Function

Explanation of the 12V DC outlet for battery charging.

Load Management and Power Usage

Preventing Generator Overload and Motor Starting Power

Strategies to avoid damage and understand surge power needs for motors.

Appliance Wattage Reference Guide

A guide listing typical power consumption for various appliances and tools.

Specifications and Maintenance

General Maintenance and Storage Preparation

Owner's responsibilities for upkeep and guidelines for storing the generator.

Engine and Generator Maintenance Procedures

Specific instructions for engine upkeep and generator cleaning.

Troubleshooting Guide

Diagnosing and Resolving Common Issues

Troubleshooting for no AC output, load bogging, starting problems, shutdowns, and power loss.

Schematic Diagrams

Electrical System Component Identification

Identification of key electrical boards, transformers, and control components.

Wiring Diagram

Generator Power and Control System Wiring

Diagram illustrating wiring for power generation and control circuits.

Exploded View - Main Unit

Component Identification of Main Unit Parts

Identification of frame, engine, generator, and control panel housing parts.

Parts List - Main Unit

Identification of Main Unit Components

Listing of structural, engine, generator, electrical parts, and fasteners.

Control Panel Exploded View and Parts List

Identification of Control Panel Components

Listing of panel, switches, outlets, circuit breakers, and control board parts.

Notes

Portable Generator Limited Warranty

Warranty Coverage, Exclusions, and Service

Details on warranty terms, conditions not covered, and procedures for claiming service.