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941-2
Generac Power Systems 941-2 - User Manual
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SERIES IMP
A
CT 36 PLUS II
Models 940-2 & 941-2
SER
VICE
MANU
AL
Manual Part No. 0D9057
Printed in U.S.A
Revision A - 07/15/03
P
.O. Bo
x 297 • Whitew
ater
, WI • 53190
Phone: (262) 473-5514
F
ax: (262) 472-6505
2
Table of Contents
Main Page
Replacement Parts
2
Table of Contents
3
Generator Fundamentals
7
Electromagnetic Induction
7
Electromagnetic Fields
7
Alternating Current
8
Electrical Units
8
Generator Fundamentals
9
Ohm's Law
9
Major Generator Components
13
Upper Cooling Fan
13
Operational Analysis
17
Operational Description
17
Insulation Resistance Testers
19
Preparation for Tests
19
Cleaning the Generator
20
Drying the Generator
21
Components Testing
23
Stator Assembly
23
Control Panel
27
Sheet Metal
29
Part 2 Engine Mechanical
35
General Information
37
Gaseous Fuel System
38
Recommended Fuels
38
Recommended Engine Oil
38
Storage Instructions
39
Engine Tune-Up
39
Valve Train Components
41
Valve Service
42
Adjusting Valve Clearance
44
Rocker Arm Cover Installation
45
Piston Rings
48
Assembly and Installation
49
Connecting Rod
49
Cylinder Service
50
Crankshaft Removal
51
Crankcase Cover Removal
51
Camshaft Removal
51
Camshaft Inspection
52
Crankshaft Inspection
52
Installing the Crankshaft
53
Installing the Camshaft
53
Gasoline Fuel System
55
Recommended Fuel
57
Air Cleaner
59
Air Intake
59
Fuel Filter
61
Fuel Pump
61
Carburetor Operation
63
Carburetor Disassembly
64
Cleaning and Inspection
64
Engine Speed
65
Throttle Linkage Adjustment
65
Carburetor Removal
65
Automatic Choke
67
Operation
67
Speed Control System
69
Gaseous Fuel System
71
Important Considerations
73
Fuel Supply Lines
74
Excess Flow Valve
74
Gaseous Carburetion
75
Leakage Testing
75
Carburetor Adjustment
79
Engine Oil & Cooling System
81
Engine Oil System
83
Oil Pump
83
Breather Assembly
84
Pressure Relief Valve
84
Crankshaft Oil Seals
84
Engine Cooling System
87
Compensating for Restrictions
88
Inverter Location
88
Testing the Installation
88
Engine Electrical System
89
Engine DC Control System
91
How It Works
92
Circuit Board Connections
93
Starter Motor
97
Oil Pressure Switch
103
Troubleshooting
107
Troubleshooting Reference Chart
109
Stator Tests
128
Engine Speeds and Voltage Specifications
133
Specifications & Charts
133
Crankshaft End Play
136
Crankcase Assembly
137
Camshaft Assembly
140
Torque Specifications
141
Major Features and Dimensions
143
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Generac Power Systems 941-2 Specifications
General
Brand
Generac Power Systems
Model
941-2
Category
Inverter
Language
English
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