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Generac Power Systems OHVI GSH 220 User Manual

Generac Power Systems OHVI GSH 220
72 pages
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GENERAC
®
POWER SYSTEMS, INC.
P. O. BOx 310
EaglE, WI 53119
Part No. 0C1103A
Printed in USA
Revision A (06/20/06)
0c1103A_Cover.indd 1 6/22/2006 10:31:02 AM
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Generac Power Systems OHVI GSH 220 Specifications

General IconGeneral
Fuel TypeGasoline
Fuel SystemCarburetor
Governor TypeMechanical
Cooling MethodAir Cooled
Starting SystemElectric

Summary

Rules for Safe Operation

Safety Alert Definitions

Explains the meaning of DANGER, WARNING, CAUTION, and NOTE indicators.

Before Operating Precautions

Important safety checks and procedures before starting the engine.

While Operating Precautions

Safety guidelines to follow while the engine is running.

Section 1: General Information

Maintenance Schedule

Recommended maintenance intervals for various engine components.

Oil Change and Filter Replacement

Step-by-step instructions for changing engine oil and filter.

Common Engine Troubleshooting Issues

Lists common engine problems and potential causes.

Fuel and Oil Recommendations

Guidance on appropriate fuel and oil types and quantities.

Spark Plug Replacement

Procedure and specifications for replacing spark plugs.

Systematic Troubleshooting Procedure

Outlines a step-by-step method for diagnosing engine failures.

Lubrication System and Oil Recommendations

Explains lubrication and specifies oil types/weights.

Air Cleaner Maintenance

Instructions for cleaning and maintaining the air cleaner assembly.

Cylinder Leakdown Test

Explains how to perform a leakdown test for cylinder sealing.

Section 2: Ignition

Testing the Ignition System

Methods for diagnosing ignition system faults.

Section 3: Air Intake System and Carburetion

Carburetor Cleaning and Inspection

Procedures for cleaning and inspecting carburetor parts.

Final Carburetor Adjustment

Final adjustments to idle speed and engine performance.

Common Carburetor Problems

Identifies typical issues related to carburetor performance.

Carburetor Adjustment

Procedures for initial and final carburetor adjustments.

Section 4: Mechanical Governor

Governor Adjustment Procedure

Steps for initial and running governor adjustments.

Section 5: Optional Idle Control

Idle Control Adjustment Procedure

Steps for adjusting the idle control system.

Idle Control Operating Instructions

How to use the idle control switch and system.

Section 6: Cylinder Head and Valves

Adjusting Valve Clearance

Procedure for setting the correct valve clearance.

Cylinder Head and Valve Train Disassembly

Step-by-step instructions for disassembling the cylinder head.

Cylinder Head and Valve Train Installation

Instructions for reassembling the cylinder head and valve train.

Section 8: Electric Starter

Electrolyte Level Check and Testing

Procedure for checking electrolyte levels and testing battery.

Section 9: Lubrication System

Low Oil Pressure System

Explains the function of the low oil pressure switch.

Section 11: Crankshaft & Camshaft

Crankcase Cover Removal

Steps for removing the engine crankcase cover.

Crankshaft, Camshaft, and Balancer Removal

Procedure for removing crankshaft, camshaft, and balancer.

Crankshaft Inspection

Procedures for inspecting the crankshaft.

Crankshaft Installation

Steps for installing the crankshaft.

Section 12: Piston, Rings & Connecting Rod Inspection & Assembly

Piston, Rings, and Rod Assembly and Installation

Steps for assembling and installing the piston, rings, and rod.

Piston and Connecting Rod Removal

Steps for removing the piston and connecting rod assembly.

Measuring Piston Ring End Gap

How to measure the end gap of piston rings.

Piston Wear Check

How to measure and check the piston for wear.

Section 13: Troubleshooting

Engine Operation Problems

Classifies common engine operation issues.

Troubleshooting Chart: Engine Issues

Lists engine problems, causes, and remedies (Part 1).

Troubleshooting Chart: Engine Issues (Continued)

Lists engine problems, causes, and remedies (Part 2).

Fuel System Troubleshooting

Steps to check the fuel system for problems.

Engine Compression Check

Procedure for checking engine compression.

Section 14: Specifications - Small Frame Engines

Torque Specifications (Small Frame)

Recommended torque values for various fasteners.

Section 15: Specifications - Large Frame Engines

Torque Specifications (Large Frame)

Recommended torque values for large frame engine fasteners.

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