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Genie S-60 HC User Manual

Genie S-60 HC
407 pages
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Table of Contents

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Genie S-60 HC Specifications

General IconGeneral
Lift Capacity500 lbs
Power SourceDiesel
Drive Speed - Stowed3.5 mph
Gradeability - Stowed40%
ControlsProportional
Machine Width8 ft
Drive Speed3.5 mph
Platform Size3 ft x 6 ft
Platform Rotation160 degrees
Vertical Jib Rotation135 degrees
Swing90 degrees
Drive4-wheel drive
TiresSolid, non-marking
Auxiliary Power UnitDC
Ground Clearance1 ft
Steer Angle45 degrees

Summary

Introduction

Important Information

Safety and operating instructions for maintenance and repair procedures.

Serial Number Information

Lists available service manuals based on serial number ranges for specific models.

Revision History

Records revisions made to the manual with dates and descriptions of changes.

Section 1 Safety Rules

General Safety Rules

General safety rules and principles for machine operation and maintenance.

Personal Safety

Awareness of hazards, prioritizing personal safety and machine operation.

Workplace Safety

Guidelines for maintaining a safe work area and handling materials.

Section 2 Specifications

Machine Specifications

Details on tires, wheels, and general machine physical attributes.

Performance Specifications

Information on boom function speeds, braking distance, and drive speeds.

Hydraulic Specifications

Details on hydraulic oil types, fluid capacities, and pump specifications.

Manifold Component Specifications

Torque specifications for manifold components and valve coil resistance.

Section 3 Scheduled Maintenance Procedures

Observe and Obey

Critical rules for performing maintenance and handling machines.

Maintenance Schedule

Outlines inspection types and frequencies (daily, quarterly, semi-annually, annual, two years).

Pre-delivery Preparation Report

Form for recording pre-delivery inspection results.

Maintenance Inspection Report

Checklist for recording results of scheduled maintenance inspections.

Checklist A Procedures

Procedures for daily/8-hour and 40-hour maintenance checks.

Checklist B Procedures

Procedures for 250-hour/quarterly and 400-hour maintenance checks.

Checklist C Procedures

Procedures for 500-hour/six-month and 600-hour maintenance checks.

Checklist D Procedures

Procedures for 1000-hour/annual maintenance checks.

Checklist E Procedures

Procedures for 2000-hour/two-year maintenance checks.

Section 4 Repair Procedures

Observe and Obey

Critical rules for performing repair procedures and handling machines.

Before Repairs Start

Essential steps to take before commencing any repair procedure.

Platform Controls

Information about ALC-500 circuit board and joystick calibration.

Platform Components

Procedures for removing and handling platform leveling slave cylinder and rotator.

Boom Components

Procedures for removing and repairing the cable track and boom.

Engines

Procedures for RPM adjustment and flex plate service for various engine models.

Hydraulic Pumps

Procedures for removing and priming the function and drive pumps.

Manifolds

Components and specifications for various hydraulic manifolds.

Section 5 Fault Codes

Before Troubleshooting

Safety rules and preparation steps before commencing troubleshooting.

Fault Code Chart - Control System

Fault codes related to the control system, identifying error source and type.

How to Retrieve Control System Fault Codes

Procedure to retrieve fault codes using platform controls.

How to Retrieve Ford Engine Fault Codes

Procedure to retrieve engine fault codes for Ford models.

Platform Load Sense System, S-60 HC

Procedure to retrieve fault codes from the platform load sense system.

Section 6 Schematics

About This Section

Overview of electrical and hydraulic schematics provided in this section.

Electrical Symbols Legend

Defines electrical symbols used in schematics for component identification.

Hydraulic Symbols Legend

Defines hydraulic symbols used in schematics for component identification.

Ford Engine Relay Layout

Diagram showing the location of engine relays for Ford models.

Limit Switch Location Legend

Diagram illustrating the locations of various limit switches on the machine.

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