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Genie SX-180 User Manual

Genie SX-180
77 pages
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Operator's Manual
Serial Number Range
SX
-
150
From SX15015
-
101
ANSI/CSA
North America
South America
Asia
SX
-
180
From SX18015
-
293
with
Maintenance
Information
Second Edition
Third Printing
Part No. 1262335

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Genie SX-180 Specifications

General IconGeneral
Power SourceDiesel
Working Height186 ft
Platform Height180 ft
Horizontal Reach80 ft
Lift Capacity750 lb (340 kg)
Stowed Width8 ft 2 in
Platform Size3 x 8 ft (0.91 x 2.44 m)

Summary

Introduction and Definitions

About this Manual

Explains the purpose and scope of the operator's manual.

Product Identification

Details how to identify the machine using serial numbers.

Contacting Genie

Provides contact information for support and updates.

Safety Sign Maintenance and Hazard Classification

Describes how to maintain safety signs and interpret hazard symbols.

Symbol and Hazard Pictorials Definitions

Hazard Pictorial Definitions

Illustrates and defines various safety symbols used on the machine.

General Safety

Key Hazard Warnings

Presents critical warnings regarding tip-over, electrocution, and explosion hazards.

Operation and Environmental Hazards

Covers hazards related to machine operation, slopes, wind, and capacity.

Electrical and Explosion Safety

Details safety for electrocution and explosion risks in hazardous areas.

Operational Safety Decals

Highlights safety decals related to machine operation and hazards.

Personal Safety

Personal Fall Protection Requirements

Mandates the use of personal fall protection equipment (PFPE) during operation.

Work Area Safety

Electrocution and Tip-over Hazards

Addresses dangers from electrical lines and potential machine tipping.

Fall and Collision Hazards

Highlights risks from falling and collisions.

Bodily Injury and Environmental Hazards

Covers injury risks from leaks, exhaust, and battery handling.

Operational and Component Damage Hazards

Discusses damage hazards from improper use and environmental factors.

Specific Safety Practices

Details safety for batteries, pipe cradles, welding, and lockout procedures.

Legend

Machine Component Identification

Identifies key machine components via numbered diagrams.

Controls

Ground Control Panel Layout

Describes the layout and function of the ground control panel.

Platform Control Panel Layout

Details the layout and function of the platform control panel.

Inspections

Inspection Fundamentals

Explains the importance and process of pre-operation and function inspections.

Pre-operation and Function Tests

Lists pre-operation checks and outlines function test procedures.

Specific Machine Tests

Details tests for axles, machine functions, steering, and braking.

Workplace and Decal Inspections

Covers workplace suitability checks and verification of machine decals.

Operating Instructions

Operating Fundamentals and Starting

Outlines operating principles and engine starting procedures.

Emergency Procedures and Axle Operation

Explains emergency stop, power, and axle extension/retraction.

Ground and Platform Operations

Details operations from ground controls and platform controls.

Driving, Steering, and Slope Safety

Covers machine movement, steering, and safe operation on slopes.

System Indicators and Post-Operation

Explains indicator lights, engine status, and end-of-use procedures.

Specialized Operations

Covers platform level faults, generator use, and pipe cradle operations.

Transport and Lifting Instructions

General Transport Guidelines

Provides guidelines for securing the machine during transport and general advice.

Machine Securing Procedures

Details methods for securing the machine's chassis and platform for transit.

Lifting Procedures

Outlines safe procedures and points for lifting the machine with a crane.

Maintenance

Fluid Level Checks

Explains how to check engine oil, hydraulic oil, and coolant levels.

Fuel, Battery, and Scheduled Maintenance

Covers fuel requirements, battery maintenance, and scheduled inspections.

Specifications

Model Specifications

Lists detailed technical specifications for SX-150 and SX-180 models.

Range of Motion Charts

Provides graphical representations of the machine's operational reach and angles.

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