Genie SX-180 Service And Repair Manual

Name: Genie SX-180
Brand: Genie
Rating: 5 (1 reviews)

292 pages

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Service and Repair Manual

Serial Number Range

SX-180

from SX18014-101 to

SX18016H-

599

from SX180H-

600

This manual includes:

Repair procedures

Fault Codes

Electrical and

Hydraulic Schematics

For detailed maintenance

procedures, refer to the

appropriate Maintenance

Manual for your machine.

Part No. 1268497

Rev A2

June 2017

Introduction2
- Find a Manual for this Model2
- Serial Number Legend4
Safety Rules5
- Table of Contents7
Specifications13
- Machine Specifications13
- Performance Specifications14
- Hydraulic Specification15
- Hydraulic Component Specifications17
- Manifold Component Specifications18
- Deutz Td2011L04I Engine Specifications19
- Deutz TD 2.9 Engine Specifications20
- Perkins 1104D-44T Engine Specifications21
- Perkins 854F-34T Engine Specifications23
- Machine Torque Specifications24
- Hydraulic Hose and Fitting Torque Specifications25
- Torque Procedure26
Repair Procedures27
- Introduction27
- June27
Platform Controls29
- Platform Circuit Board29
  - How to Remove the LED Circuit Board30
- Joysticks30
Platform Components38
- Platform38
- Platform Leveling Cylinder39
- Platform Rotator40
  - How to Bleed the Platform Rotator41
- Platform Level Sensor42
- Platform Overload System (if Equipped)43
- Platform Overload Recovery Message45
Jib Boom Components46
- Jib Boom47
- Jib Boom Lift Cylinder48
- How to Remove the Jib Boom Bellcrank49
- Jib Boom Bellcrank Angle Sensor50
Boom Components53
- Cable Track54
- Primary Boom56
- Primary Boom Lift Cylinder64
- Extension Cylinder66
- Boom Extend and Retract Cables70
  - How to Replace the Boom Extend/Retract Cables75
- Boom Internal Cable Track78
- Primary Boom Angle Sensor81
- Boom Length Sensor84
Engines87
- RPM Adjustment87
- Flex Plate87
  - How to Install the Flex Plate88
Ground Controls89
- Bypass/Recovery Key Switch89
- Circuit Boards91
- Membrane Decal93
- Full Machine Calibration94
Display Module95
Hydraulic Pumps103
- Function Pump103
- Drive Pump107
  - How to Prime the Drive Pump109
Manifolds110
- Function Manifold110
- June110
- Valve Adjustments - Function Manifold116
- Platform Level and Rotation Manifold118
- Jib Boom Manifold119
- Function Enable Manifold120
- Steer and Axle Manifold122
- Valve Adjustments - Steer and Axle Manifold126
- Traction Manifold Components128
- Valve Adjustments - Traction Manifold132
- Generator Manifold Component133
- Valve Coils134
Turntable Rotation Components136
- Turntable Rotation Assembly136
  - How to Adjust the Turntable Rotation Gear Backlash137
- Turntable Level Sensor138
Axle Components141
- Steer Sensors141
  - How to Calibrate a Replacement Steer Sensor143
  - How to Calibrate All Steer Sensors144
- Steer Cylinders146
- Axle Extension Cylinders147
- Axle Angle Sensors148
Generators150
- Welder Generator150
Fault Codes151
- Introduction151
- June151
Control System Fault Codes152
- Fault Matrix171
- Fault Code Source172
Deutz TD 2.9 L4 Engine Fault Codes175
Perkins 854F-34T Engine Fault Code190
- June193
Schematics199
- Introduction199
- Wire Circuit Legend200
- Wire Color Legend204
- Limit Switches and Angle Sensors209
- Circuit Connector Legend213
- Connector Pin Legend216
- Engine Relay and Fuse Panel Legend- Deutz TD2011 and Perkins 1104D Models230
- Engine Relay and Fuse Panel Legend- Deutz TD2.9 Models231
- Engine Relay and Fuse Panel Legend- Perkins 854F Models232
- Telematics Connector Pin Legend233
- Electrical Symbols Legend234
- Hydraulic Symbols Legend235
- June236
Electrical Schematics - Control Circuits237
- Control Circuits - Horn238
- Control Circuits - Power239
- Control Circuits - Can Bus242
- Control Circuits - Deutz Td2011L04I Engine243
- Control Circuits - Deutz 2.9 Engine246
- Control Circuits - Perkins 1104D-44T Engine247
- Control Circuits - Perkins 854 Engine250
- Control Circuits - Axle Extend/Retract251
- Control Circuits - Steering254
- Control Circuits - Propel255
- Control Circuits - Turntable Rotate258
- Control Circuits - Boom Up/Down259
- Control Circuits - Boom Extend/Retract262
- Control Circuits - Jib Up/Down, Jib Rotate and Platform Rotate263
- Control Circuits - Platform Level and Jib Bellcrank Level266
- Control Circuits - Platform Load Sense267
- Control Circuits - Flashing Beacons, Oil Cooler and Drive/Work Lights270
- Control Circuits - Recovery PLD271
- Control Circuits - Telematics274
- Generator Receptacle Wiring- ANSI/CSA275
- Generator Receptacle Wiring- CE278
- Perkins 1104D-44T Engine Electrical Schematic279
- Perkins 854F-34T Engine Electrical Schematic282
- Perkins 854F-34T Engine Harness283
- Deutz TD2.9 Engine Electrical Schematic286
- Deutz TD2.9 Engine Harness287
- Hydraulic Schematic289
- Electrical Schematic291

Other manuals for Genie SX-180

Operator's Manual77 pages

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Genie SX-180 Specifications

General

Power Source	Diesel
Working Height	186 ft
Platform Height	180 ft
Horizontal Reach	80 ft
Lift Capacity	750 lb (340 kg)
Stowed Width	8 ft 2 in
Platform Size	3 x 8 ft (0.91 x 2.44 m)

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Genie SX-180 Service And Repair Manual

Table of Contents

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Genie SX-180 Specifications

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