Genie SX-180 - Service And Repair Manual

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Service and Repair Manual

Serial Number Range

SX-180

from SX18014-101 to

SX18016H-

599

from SX180H-

600

This manual includes:

Repair procedures

Fault Codes

Electrical and

Hydraulic Schematics

For detailed maintenance

procedures, refer to the

appropriate Maintenance

Manual for your machine.

Part No. 1268497

Rev A2

June 2017

Main Page

Introduction2
- Find a Manual for this Model2
- Serial Number Legend4
Safety Rules5
- Table of Contents7
Specifications13
- Machine Specifications13
- Performance Specifications14
- Hydraulic Specification15
- Hydraulic Component Specifications17
- Manifold Component Specifications18
- Deutz Td2011L04I Engine Specifications19
- Deutz TD 2.9 Engine Specifications20
- Perkins 1104D-44T Engine Specifications21
- Perkins 854F-34T Engine Specifications23
- Machine Torque Specifications24
- Hydraulic Hose and Fitting Torque Specifications25
- Torque Procedure26
Repair Procedures27
- Introduction27
- June27
Platform Controls29
- Platform Circuit Board29
  - How to Remove the LED Circuit Board30
- Joysticks30
Platform Components38
- Platform38
- Platform Leveling Cylinder39
- Platform Rotator40
  - How to Bleed the Platform Rotator41
- Platform Level Sensor42
- Platform Overload System (if Equipped)43
- Platform Overload Recovery Message45
Jib Boom Components46
- Jib Boom47
- Jib Boom Lift Cylinder48
- How to Remove the Jib Boom Bellcrank49
- Jib Boom Bellcrank Angle Sensor50
Boom Components53
- Cable Track54
- Primary Boom56
- Primary Boom Lift Cylinder64
- Extension Cylinder66
- Boom Extend and Retract Cables70
  - How to Replace the Boom Extend/Retract Cables75
- Boom Internal Cable Track78
- Primary Boom Angle Sensor81
- Boom Length Sensor84
Engines87
- RPM Adjustment87
- Flex Plate87
  - How to Install the Flex Plate88
Ground Controls89
- Bypass/Recovery Key Switch89
- Circuit Boards91
- Membrane Decal93
- Full Machine Calibration94
Display Module95
Hydraulic Pumps103
- Function Pump103
- Drive Pump107
  - How to Prime the Drive Pump109
Manifolds110
- Function Manifold110
- June110
- Valve Adjustments - Function Manifold116
- Platform Level and Rotation Manifold118
- Jib Boom Manifold119
- Function Enable Manifold120
- Steer and Axle Manifold122
- Valve Adjustments - Steer and Axle Manifold126
- Traction Manifold Components128
- Valve Adjustments - Traction Manifold132
- Generator Manifold Component133
- Valve Coils134
Turntable Rotation Components136
- Turntable Rotation Assembly136
  - How to Adjust the Turntable Rotation Gear Backlash137
- Turntable Level Sensor138
Axle Components141
- Steer Sensors141
  - How to Calibrate a Replacement Steer Sensor143
  - How to Calibrate All Steer Sensors144
- Steer Cylinders146
- Axle Extension Cylinders147
- Axle Angle Sensors148
Generators150
- Welder Generator150
Fault Codes151
- Introduction151
- June151
Control System Fault Codes152
- Fault Matrix171
- Fault Code Source172
Deutz TD 2.9 L4 Engine Fault Codes175
Perkins 854F-34T Engine Fault Code190
- June193
Schematics199
- Introduction199
- Wire Circuit Legend200
- Wire Color Legend204
- Limit Switches and Angle Sensors209
- Circuit Connector Legend213
- Connector Pin Legend216
- Engine Relay and Fuse Panel Legend- Deutz TD2011 and Perkins 1104D Models230
- Engine Relay and Fuse Panel Legend- Deutz TD2.9 Models231
- Engine Relay and Fuse Panel Legend- Perkins 854F Models232
- Telematics Connector Pin Legend233
- Electrical Symbols Legend234
- Hydraulic Symbols Legend235
- June236
Electrical Schematics - Control Circuits237
- Control Circuits - Horn238
- Control Circuits - Power239
- Control Circuits - Can Bus242
- Control Circuits - Deutz Td2011L04I Engine243
- Control Circuits - Deutz 2.9 Engine246
- Control Circuits - Perkins 1104D-44T Engine247
- Control Circuits - Perkins 854 Engine250
- Control Circuits - Axle Extend/Retract251
- Control Circuits - Steering254
- Control Circuits - Propel255
- Control Circuits - Turntable Rotate258
- Control Circuits - Boom Up/Down259
- Control Circuits - Boom Extend/Retract262
- Control Circuits - Jib Up/Down, Jib Rotate and Platform Rotate263
- Control Circuits - Platform Level and Jib Bellcrank Level266
- Control Circuits - Platform Load Sense267
- Control Circuits - Flashing Beacons, Oil Cooler and Drive/Work Lights270
- Control Circuits - Recovery PLD271
- Control Circuits - Telematics274
- Generator Receptacle Wiring- ANSI/CSA275
- Generator Receptacle Wiring- CE278
- Perkins 1104D-44T Engine Electrical Schematic279
- Perkins 854F-34T Engine Electrical Schematic282
- Perkins 854F-34T Engine Harness283
- Deutz TD2.9 Engine Electrical Schematic286
- Deutz TD2.9 Engine Harness287
- Hydraulic Schematic289
- Electrical Schematic291

Genie SX-180 - Service And Repair Manual

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