Genie S-60 - Platform Control Box Wiring Diagram Gasoline;LPG Models

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Third Edition • First Printing Section 6 • Schematics

Platform Control Box Wiring Diagram-

Gasoline/LPG Models

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NM L K J I H G F E D C B A

Part No. 65196 Genie S-60 & Genie S-65 6 - 11

Table of Contents

Default Chapter5
- Table of Contents5
Specifications17
- Machine Specifications17
- Performance Specifications18
- Hydraulic Specifications19
- Ford Engine LRG 425 EFI Specifications20
- Deutz Engine F4L 1011F Specifications21
- Perkins Engine22
- Hydraulic Hose and Fitting Torque Specifications23
Theory of Operation25
- Power Source25
- Hydraulic System25
- Electrical System25
- Limit Switches26
- Machine Controls26
- Maintenance Inspection Report29
- Inspect the Operators and Safety Manuals31
- Inspect the Decals and Placards31
- Inspect for Damage and Loose or Missing Parts32
- Check the Engine Oil Level33
- Check the Engine Coolant Level - Liquid Cooled Models34
- Check for Fuel Leaks34
- Check the Hydraulic Oil Level35
- Check for Hydraulic Leaks36
- Check the Tire Pressure36
- Test the Oscillate Axle (if Equipped)37
- Test the Platform and Ground Controls38
- Test the Auxiliary Power Operation39
- Test the Tilt Sensor40
- Test the Limit Switches40
- Drain the Fuel Filter/Water Separator - Diesel Models43
- Inspect the Engine Air Filter45
- Perform 30 Day Service46
- Inspect the Radiator - Liquid Cooled Models46
- Check the Battery47
- Replace the Engine Oil and Filter - Gasoline/Lpg Models48
- Inspect the Electrical Wiring50
- Check the Oil Cooler and Cooling Fins - Deutz Diesel Models51
- Check the Engine Belt - Gasoline/Lpg and Perkins Diesel Models52
- Replace the Fuel Filters - Gasoline/Lpg Models54
- Check the Exhaust System56
- Check the Hydraulic Tank Return Filter Condition Indicator57
- Inspect the Tires and Wheels (Including Lug Nut Torque)58
- Confirm the Proper Brake Configuration59
- Check the Oil Level in the Drive Hubs60
- Check and Adjust the Engine RPM62
- Test the Key Switch63
- Test the Emergency Stop Buttons64
- Test the Ground Control Override64
- Check the Directional Valve Linkage65
- Test the Platform Self-Leveling65
- Test the Horn66
- Test the Foot Switch66
- Test the Engine Idle Select Operation67
- Test the Fuel Select Operation - Gasoline/Lpg Models68
- Test the Drive Enable System69
- Test the Drive Brakes70
- Test the Drive Speed - Stowed Position71
- Test the Drive Speed - Raised or Extended Position72
- Test the Alarm Package (if Equipped)73
- Perform Hydraulic Oil Analysis74
- Replace the Hydraulic Tank Return Filter74
- Inspect the Fuel Tank Cap Venting System75
- Replace the Engine Air Filter Element76
- Replace the Spark Plugs - Gasoline/Lpg Models78
- Check the Engine Belt - Deutz Diesel Models79
- Check the Engine Valve Clearances - Deutz Diesel Models80
- Replace the Fuel Filter/Water Separator Element - Perkins Diesel Models80
- Replace the Fuel Filter Element - Perkins Diesel Models82
- Replace the Engine Oil and Filter - Perkins Diesel Models83
- Check the Glow Plugs - Perkins Diesel Models84
- Check the Specific Gravity of Engine Coolant - Liquid Cooled Models85
- Replace the PCV Valve - Gasoline/Lpg Models86
- Check the Boom Wear Pads87
- Check the Free-Wheel Configuration87
- Check the Turntable Rotation Bearing Bolts89
- Grease the Turntable Rotation Bearing and Rotate Gear90
- Replace the Drive Hub Oil90
- Replace the Drive Loop Hydraulic Filter92
- Replace the Engine Oil and Filter-Deutz Diesel Models93
- Clean the Fuel Pump Strainer - Deutz Diesel Models94
- Replace the Diesel Fuel Filter/Water Separator - Deutz Diesel Models95
- Change the Fuel Hoses - Deutz Diesel Models96
- Check the Engine Valve Clearances - Perkins Diesel Models98
- Clean the Engine Breather Assembly - Perkins Diesel Models98
- Test or Replace the Hydraulic Oil99
- Change or Recondition the Engine Coolant - Liquid Cooled Models101
- Change the Fuel Hoses - Gasoline/Lpg Models102
- Replace the Engine Air Breather - Perkins Diesel Models104
- Grease the Steer Axle Wheel Bearings, 2WD Models104
- Check the Fuel Injectors - Perkins Diesel Models106
- Fault Code Chart109
- Engine will Not Crank over114
- Engine Cranks over but will Not Start - Gasoline/Lpg Models116
- Engine Runs While Cranking then Dies- Gasoline/Lpg Models118
- Engine Cranks over but will Not Start - Diesel Models119
- Engine will Not Start on LPG, but will Start on Gasoline - Gasoline/Lpg Models122
- Engine will Not Start on Gasoline, but will Start on LPG Gasoline/Lpg Models124
- Engine High Idle Inoperative - Gasoline/Lpg Models125
- Engine Low Idle Inoperative - Gasoline/Lpg Models126
- Engine High Idle Inoperative - Diesel Models127
- Engine Low Idle Inoperative - Diesel Models129
- All Functions Inoperative, Engine Starts and Runs130
- All Lift and Steer Functions Inoperative, Drive Functions Operational131
- Ground Controls Inoperative, Platform Controls Operate Normally132
- Platform Controls Inoperative, Ground Controls Operate Normally133
- Boom up Function Inoperative134
- Boom down Function Inoperative137
- Boom Extend Function Inoperative140
- Boom Retract Function Inoperative142
- Turntable Rotate Left Function Inoperative144
- Turntable Rotate Right Function Inoperative148
- All Platform Leveling Functions Inoperative152
- Platform Level up Function Inoperative153
- Platform Level down Function Inoperative155
- Platform Rotate Left Function Inoperative157
- Platform Rotate Right Function Inoperative159
- Oscillate Function Inoperative161
- Jib Boom up Function Inoperative162
- Jib Boom down Function Inoperative164
- Steer Left Function Inoperative166
- Steer Right Function Inoperative168
- All Drive Functions Inoperative, All Other Functions Operate Normally170
- Drive Forward or Reverse Function Inoperative173
- Traction Function Inoperative174
- Machine will Not Drive at Full Speed175
- Machine Drives at Full Speed with Platform Raised or Extended176
- Drive Enable System Is Malfunctioning177
- Auxiliary Functions Inoperative178
- Electrical Components182
- Electrical Symbols Legend184
- Abbreviation Legend185
- Ground Control Box Wiring Diagram-Gasoline/Lpg Models189
- Platform Control Box Wiring Diagram-Gasoline/Lpg Models190
- Electrical Schematic-Deutz Diesel Models191
- Ground Control Box Wiring Diagram-Deutz Diesel Models193
- Platform Control Box Wiring Diagram-Deutz Diesel Models194
- Electrical Schematic-Perkins Diesel Models195
- Ground Control Box Wiring Diagram-Perkins Diesel Models197
- Platform Control Box Wiring Diagram-Perkins Diesel Models198
- Hydraulic Symbols Legend199
- 2WD Hydraulic Schematic Non-Oscillating Axle200
- 2WD Hydraulic Schematic Oscillating Axle201
- 4WD Hydraulic Schematic Non-Oscillating Axle202
- 4WD Hydraulic Schematic Oscillating Axle203
Platform Controls205
- Joystick Controllers205
- Horsepower Limiter Board212
- Foot Switch214
- Toggle Switches215
Platform Components216
- Platform216
- Platform Leveling Slave Cylinder216
- Platform Rotator218
Jib Boom Components, S-65 Models221
- Jib Boom221
- Jib Boom Lift Cylinder222
Boom Components223
- Cable Track223
- Boom226
- Boom Lift Cylinder229
- Extension Cylinders230
- Platform Leveling Master Cylinder232
Turntable Covers233
Deutz Engine F4L 1011F234
- RPM Adjustment234
- Flex Plate234
- Oil Temperature and Oil Pressure Gauges235
Perkins Engine236
- RPM Adjustment236
- Flex Plate236
- Coolant Temperature and Oil Pressure Gauges237
Ford Engine LRG-425 EFI238
- Timing Adjustment238
- Flex Plate238
- Coolant Temperature and Oil Pressure Gauges239
Ground Controls241
- Control Relays241
- Wago Components242
Hydraulic Pumps244
- Lift/Steer Pump244
- Drive Pump245
Manifolds247
- Function Manifold Components247
- Valve Adjustments - Function Manifold251
- Turntable Rotation Manifold Components253
- Oscillate Manifold Components254
- Valve Adjustments - Oscillate Manifold255
- Directional Valve Manifold Components256
- Steer Manifold Components, Oscillating Models258
- Steer Manifold Components, Non-Oscillating Models259
- 2WD Drive Manifold Components260
- Valve Adjustments, 2WD Drive Manifold261
- 4WD Drive Manifold Components263
- Valve Adjustments, 4WD Drive Manifold265
- Jib Boom/Platform Rotate Manifold Components, S-65 Models266
Fuel and Hydraulic Tanks267
- Fuel Tank267
- Hydraulic Tank268
Turntable Rotation Components271
- Rotation Hydraulic Motor271
2WD Steering Axle Components274
- Yoke and Hub274
- Steering Cylinders276
- Tie Rod277
4WD Steering Axle Components278
- Yoke and Hub278
Oscillating Axle Components280
- Oscillating Axle Lock-Out Cylinders280
Non-Steering Axle Components281
- Drive Motor281
- Drive Hub282
- Wheel Brake283

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