Genie S-65 XC User Manual

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Service and Repair Manual

Serial Number Range

S

®

-65 XC

™

from S65XCM-

101

This manual includes:

Repair procedures

Fault Codes

Electrical and

Hydraulic Schematics

For detailed maintenance

procedures, refer to the

appropriate Maintenance

Manual for your machine.

Part No. 1288652GT

Rev B

September 2018

Table of Contents

Default Chapter2
- Find a Manual for this Model2
- Serial Number Legend4
Safety Rules5
- Table of Contents7
Specifications11
- Machine Specifications11
- Performance Specifications11
- Hydraulic Oil Specifications12
- Hydraulic Component Specifications15
- Ford MSG-425 EFI Engine Specifications16
- Deutz D2011 L03I Engine Specifications17
- Deutz Td2011L04I Engine Specifications18
- Deutz D 2.9 L4 Engine Specifications20
- Perkins 404D-22 Engine Specifications21
- Machine Torque Specifications22
- Hydraulic Hose and Fitting Torque Specifications23
- Torque Procedure24
Repair Procedures26
- Introduction26
Control System28
- 1 ALC-600 Platform Control Module28
- Service Mode29
- How to Use the Recovery Mode30
- Full Machine Calibration31
- Machine Functions31
- How to Enter ALC600 Software Update Mode34
- How to Replace the Display Controller (DISCON) Module40
- How to Replace the Ground Control Overlay41
Platform Components44
- Platform Leveling Slave Cylinder44
- Platform Rotator45
- Platform Overload System48
- Platform50
Jib Boom Components52
- Jib Boom52
- Jib Boom Lift Cylinder53
Boom Components54
- Cable Track54
- Boom59
  - How to Remove the Boom59
- Boom Lift Cylinder62
- Boom Extension Cylinder63
- Boom Extend/Retract Cables66
- Platform Leveling Master Cylinder69
- Primary Boom Angle Sensor Calibration70
- Primary Boom Angle Sensor Replacement, XC71
- Boom Length Sensor Calibration73
Engines75
- RPM Adjustment - Ford and Deutz Models75
- RPM Adjustment - Perkins 404D-22 Models75
- Flex Plate - Removal75
- Ford MSG-425 Engine Fault Codes80
- Engine Fault Codes - Deutz D 2.9 L4 and Perkins 404F-22 Models81
Hydraulic Pump82
- Lift/Steer Pump82
- Drive Pump83
Manifolds86
- 7-1 Function Manifold Components86
- Valve Adjustments - Function Manifold90
- Jib Boom / Platform Rotate Manifold Components91
- Turntable Rotation Manifold Components92
  - How to Set up the Oscillate Directional Valve93
- Valve Adjustments - Oscillate Relief Valve93
- Traction Manifold Components, 4WD96
- Valve Adjustments, 4WD Traction Manifold98
- Generator Manifold Components99
- Valve Coils100
  - How to Test a Coil Diode101
Turntable Rotation Components102
- Turntable Rotation Assembly102
  - How to Adjust the Turntable Rotation Gear Backlash103
How to Calibrate the Turntable Tilt Sensor104
- September105
Axle Components106
- Oscillating Axle Cylinders106
Fault Codes107
- Introduction107
- Section 4 Fault Codes107
Control System Fault Codes108
- How to Retrieve Control System Fault Codes108
- Control System Fault Codes109
- Engine Fault Codes125
Deutz D 2.9 L4 Engine Fault Codes126
Perkins 404F-22 Engine Fault Codes137
Ford MSG-425 Engine Fault Codes139
- How to Retrieve Ford MSG-425 Engine Fault Codes139
- Ford MSG-425 Engine Fault Codes140
Schematics145
- Introduction145
- Section 5 Schematics145
- Electrical Symbol Legend146
- Hydraulic Symbols Legend147
- Limit Switches and Angle Sensors148
- Limit Switch Location Legend149
Electrical Schematics151
- Electrical Schematic, TCON152
- Electrical Schematic, Deutz 2.9L Models156
- Electrical Schematic, Deutz 2011 Models157
- Electrical Schematic, Perkins 404F-E22TA Models160
- Electrical Schematic, Perkins 404D-22 Models161
- Electrical Schematic, Ford MSG425 Models164
Hydraulic Schematics167
- Hydraulic Schematic, 4WD Models167

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Genie S-65 XC Specifications

General

Brand	Genie
Model	S-65 XC
Category	Boom Lifts
Language	English

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