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Genie S-65 XC User Manual

Genie S-65 XC
169 pages
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Service and Repair Manual
Serial Number Range
from S65XCM-
101
This manual includes:
Repair procedures
Fault Codes
Electrical and
Hydraulic Schematics
For detailed maintenance
procedures, refer to the
appropriate Maintenance
Manual for your machine.
Part No. 1288652GT
Rev B
September 2018

Table of Contents

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Genie S-65 XC Specifications

General IconGeneral
BrandGenie
ModelS-65 XC
CategoryBoom Lifts
LanguageEnglish

Summary

General Safety Guidelines and Precautions

Safety Alert Symbols and Warnings

Explanation of safety alert symbols like Danger, Warning, Caution, and Notice.

Personal and Workplace Safety

Ensuring personal safety and a safe work environment around the machine.

Machine Specifications and Performance Data

Machine Specifications

Details on tires, wheels, track components, and fluid capacities.

Performance Specifications

Data on boom function speeds, drive speeds, and gradeability.

Hydraulic System Specifications

Information on hydraulic fluids, components, hose, and fitting torque specifications.

Engine Specifications Overview

Specifications for Ford, Deutz, and Perkins engine models.

Repair Procedures and Guidelines

Pre-Repair Safety and Configuration

Essential safety precautions and machine setup requirements before performing repairs.

Control System Repair and Calibration

Procedures for ALC-600 control system maintenance, calibration, and service mode.

Platform Component Repair

Procedures for removing and maintaining platform leveling slave cylinder, rotator, and overload system.

Boom Component Repair

Procedures for removing and adjusting jib boom, boom lift cylinder, cable track, and boom assembly.

Engine and Pump Service

Procedures for engine RPM adjustment, flex plate installation, and hydraulic pump service.

Manifold and Turntable Components

Manifold component identification, valve adjustments, and turntable rotation assembly service.

Fault Codes and Diagnostics

Troubleshooting Precautions

Essential steps and safety precautions before beginning troubleshooting.

Control System Fault Codes

Retrieving and interpreting control system fault codes.

Engine Fault Codes

Overview of engine-specific fault codes for Deutz, Perkins, and Ford engines.

Electrical and Hydraulic Schematics

Schematic Symbols and Legends

Explanation of electrical and hydraulic symbols, limit switches, and sensors.

Electrical Schematics by Model

Wiring diagrams for TCON, PCON, Deutz, Perkins, and Ford models, plus generators.

Hydraulic Schematics

Hydraulic system schematic for 4WD models.

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