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Genie S-85 Service Manual

Genie S-85
359 pages
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Service Manual
from S80/85/80X13-11876
to S80/85/80X15-
12263
Part No. 1259369GT
Rev C
February 2017

Table of Contents

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Genie S-85 Specifications

General IconGeneral
Lift Capacity500 lbs
Platform Rotation160°
Turntable Rotation360° continuous
Gradeability45%
Power SourceDiesel
Jib Vertical Range135°
Drive Speed - 4WD3.5 mph
Working Height91 ft
Platform Height85 ft
Hydraulic Tank Capacity30 gal
Machine Width8 ft 2 in
Stowed Height9 ft 10 in
Ground Clearance14 in
Jib Length6 ft
Turning Radius - 4WD (Inside)10 ft 6 in

Summary

Introduction

Important Information

Read, understand, and obey safety rules and operating instructions before attempting maintenance.

Safety Rules

Personal Safety

Prioritize personal safety by being aware of all known safety hazards.

Workplace Safety

Maintain a safe work environment, free from hazards like sparks and flammable materials.

Scheduled Maintenance Procedures

Checklist A Procedures

Daily and 30-day maintenance checks.

Checklist B Procedures

250-hour and quarterly maintenance checks.

Checklist C Procedures

500-hour and annual maintenance checks.

Checklist D Procedures

1000-hour and annual maintenance checks.

Checklist E Procedures

2000-hour and longer interval maintenance checks.

Repair Procedures

Before Repairs Start

Prerequisites and safety precautions before commencing repairs.

Machine Configuration

Required machine setup for performing repair procedures safely.

Platform Controls

Procedures for ALC-500 circuit board, joysticks, and calibration.

Platform Components

Procedures for removing and servicing platform, leveling cylinder, and rotator.

Jib Boom Components

Procedures for removing jib boom and lift cylinder.

Boom Components

Procedures for cable track, boom, lift cylinder, extension cylinder, and cables.

Engines

Procedures for RPM adjustment, flex plate, and engine component removal/installation.

Fault Codes

Observe and Obey

Safety and procedural guidelines for troubleshooting.

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