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Procedure for removing packing material from the furnace interior.
Essential safety rules for operating the Gilson Binder Ignition System.
Overview of the Gilson HM-378 Binder Ignition System.
Instructions for inspecting the furnace upon arrival and listing supplied accessories.
Guidelines for furnace placement, power connection, and blower assembly.
Instructions for ensuring heating elements are properly seated in their grooves.
Explanation of the binder ignition test procedure for asphaltic concrete.
Details on programming the controller, including default settings and hold times.
Warnings regarding door lockout and programming short hold times.
Step-by-step guide for programming the binder ignition sequence.
Instructions for setting a delayed start and preheating the furnace.
Steps for preparing and loading asphalt samples into the basket.
Procedures for running the test, monitoring, and critical safety precautions.
Removing the sample, checking for coke, and re-firing if necessary.
Steps for safely shutting down the furnace after use.
Procedures for aborting a test before or after initiation.
Introduction to custom Ramp-Hold programming capabilities.
Details on programming firing rate, temperature, and hold time for segments.
Instructions for delayed firing and general controller operating details.
Switching display units and using the Delay Fire function.
How to set alarms and what happens after a power failure.
Methods for storing, reviewing, and repeating programmed sequences.
Warnings for maintenance, element lifespan, and damage prevention.
Troubleshooting steps for electrical issues like no heating or slow firing.
Procedure for reseating elements that have bulged out of their grooves.
Detailed steps for reseating elements and replacing main chamber elements.
Detailed instructions for replacing afterburner heating elements.
Guidance on handling firebrick damage and using repair cement.
Steps to remove old afterburner elements and install new ones.
Critical warnings for troubleshooting high-voltage circuits and maintenance.
How to enter and use the controller's self-test mode.
Diagnosis and probable causes for a non-responsive controller display.
Steps to diagnose why heating elements are not firing.
Resolving FAIL, TC2, ETH, and PLOG error messages.
List of furnace models and their general descriptions.
Comprehensive list of replacement parts with model numbers.
Diagram illustrating the furnace parts and accessories for clarity.
Illustration of the control panel buttons and their functions.
Schematic showing the electrical connections for the furnace system.
Visual representation of the binder ignition test sequence over time.
Diagram illustrating the different firebrick assemblies for the furnace.
Details of the warranty period, coverage, and specific exclusions.
How to obtain warranty service and make claims.
General| Temperature Accuracy | ±1°C |
|---|---|
| Temperature Uniformity | ±5°C |
| Weight | 25 kg (55 lbs) |
| Temperature Range | Ambient to 1200°C |
| Maximum Temperature | 1200°C (2192°F) |
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