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Goodman GMS80603A A Series - User Manual

Goodman GMS80603A A Series
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RT6622014r3
November 2013
This manual is to be used by qualified, professionally trained HVAC technicians
only. Goodman does not assume any responsibility for property damage or
personal injury due to improper service procedures performed by an unqualified
person.
Refer to Service Manual RS6612006for troubleshooting information.
All safety information must be followed as provided in the Service Manual.
Refer to the appropriate Parts Catalog for part number information.
Model numbers listed on page 3.
GMS8 33-3/8" 80% Gas Furnace Units
80% AFUE, Single Stage,
Multi-Speed, Upflow Horizontal
TECHNICAL MANUTECHNICAL MANU
TECHNICAL MANUTECHNICAL MANU
TECHNICAL MANU
ALAL
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Copyright © 2011, 2013 Goodman Manufacturing Company, L.P.
C US
®
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Summary

Goodman Technical Manual Overview

GMS8 Furnace Model Identification

Identifies the GMS8 furnace model series, efficiency, stage, speed, and airflow configuration.

Troubleshooting Reference

Points to the Service Manual RS6612006 for detailed troubleshooting procedures.

Critical Safety Information Adherence

Emphasizes the critical need to adhere to all safety information within the Service Manual.

Parts Catalog Reference

Directs users to the Parts Catalog for obtaining specific part numbers.

Model Number Location

Informs users that model numbers are detailed on page 3 of this manual.

Product Identification Details

Model and Manufacturing Number Usage

Explains the importance of model and manufacturing numbers for identifying component parts.

GMS8 Model Number Breakdown

Details the alphanumeric structure of the GMS8 model numbers and their component meanings.

High Voltage Safety Warning

Critical safety warning regarding high voltage and the necessity to disconnect power before servicing.

Goodman Liability Disclaimer

States Goodman's non-responsibility for damages from improper service procedures by unqualified personnel.

Qualified Personnel Requirement

Specifies that installation and repair must be performed by qualified individuals meeting AHRI standards.

Product Identification and Safety

List of GMS8 Furnace Models

Provides a comprehensive list of GMS8 furnace model numbers, including variations.

Natural Gas and Low NOx Availability

Notes that specific models are available for Natural Gas and Low NOx applications.

EPA Regulations on Refrigerants

Alerts users about EPA regulations concerning refrigerant handling and disposal.

Use of Approved Devices Warning

Warns against using non-certified devices, which can cause damage, injury, or hazardous conditions.

Combustible Material Storage Warning

Advises against storing combustible materials or using flammable liquids near the appliance.

Product Design and Installation

General Operation Features

Describes the furnace's electronic ignition, induced draft blower, and interlock switch features.

Control Module Diagnostics

Explains the self-diagnosing control module and its LED indicator for problem identification.

Heating Capacity Calculation

Stresses the need to calculate heating capacity based on ASHRAE or Manual J-Load Calculations.

Location Considerations

Provides guidance on furnace placement relative to air distribution and installation on surfaces.

Residential Garage Installation Requirements

Details requirements for installing the furnace in a residential garage, including clearance.

Category I Venting Requirement

Mandates Category I venting for preventing asphyxiation and warns against Category III venting.

Accessibility Clearances

Specifies minimum clearances required for servicing the furnace, especially front access.

High Altitude Derate

Explains derating requirements for altitudes above 4500 feet, including potential kit needs.

Component Identification

Upflow;Horizontal Component List

Lists and labels major furnace components for identification in upflow/horizontal configurations.

Product Dimensions

GMS8 Furnace Dimensions

Presents front, side, and top-view dimensions for the GMS8 furnace models.

Model Dimension Table

Provides a table correlating GMS8 models with their specific cabinet dimensions (A and B).

Product Design Specifications

Pressure Switch Trip Points (GMS8***A*)

Lists pressure switch trip points and corresponding part numbers for GMS8***A* models.

Primary Limit Settings (GMS8***A*)

Details primary limit settings and part numbers for various GMS8***A* furnace models.

Rollout Limit Switches (GMS8***A*)

Specifies open settings and part numbers for rollout limit switches in GMS8***A* models.

Auxiliary Limit Switches (GMS8***A*)

Lists part numbers and open settings for auxiliary limit switches in GMS8***A* models.

Product Dimensions and Specifications

Pressure Switch Trip Points (GMS8***B*)

Details pressure switch trip points and part numbers for GMS8***B* furnace models.

Primary Limit Settings (GMS8***B*)

Specifies primary limit settings and part numbers for GMS8***B* furnace models.

Rollout Limit Switches (GMS8***B*)

Lists part numbers and open settings for rollout limit switches in GMS8***B* models.

Auxiliary Limit Switches (GMS8***B*)

Provides part numbers and open settings for auxiliary limit switches in GMS8***B* models.

Product Design and Coil Compatibility

Coil Matches for GMS8 Furnaces

Details compatible Amana® brand indoor coils for GMS8 furnaces using R22 and R-410A.

Coil Match Model Breakdown

Explains the coding for coil matches, including product type, expansion device, and finish.

Refrigerant Charge Information

Specifies the types of refrigerant charges (R-410A, R-22) used with GMS8 furnaces.

Nominal Width for Gas Furnace

Correlates cabinet widths of GMS8 furnaces with compatible furnace cabinet sizes.

Nominal Capacity Range @ 13 SEER

Lists the nominal cooling capacity range in tons for GMS8 furnaces based on SEER rating.

Product Design and Filters

Thermostat Recommendations

Recommends using single-stage, non-power robbing thermostats for GMS8 furnaces.

Filter Requirements and Compliance

States filter requirements, compliance with UL900/CAN/ULCS111 standards, and warranty implications.

Upflow Filter Specifications

Provides side and bottom return filter sizes, flow areas, and cabinet widths for upflow configurations.

Upflow Cooling Airflow Requirements

Details required airflow (CFM) for upflow cooling based on model and input airflow.

Counterflow Cooling Airflow Requirements

Specifies required airflow (CFM) for counterflow cooling based on model and input airflow.

Disposable Filter Area Calculations

Provides calculations for disposable filter area based on filter face velocity.

Permanent Filter Area Calculations

Offers calculations for permanent filter area based on filter face velocity.

Furnace Specifications

GMS8***A* Model Specifications

Presents detailed technical specifications for GMS8***A* models across various parameters.

Btuh Input and Output (US)

Lists the British Thermal Units (Btuh) input and output for GMS8 furnaces in high fire operation.

Rated External Static and Temperature Rise

Details rated external static pressure and temperature rise ranges for GMS8 models.

Blower Wheel and Horsepower

Specifies blower wheel dimensions and horsepower ratings for different GMS8 furnace models.

Max CFM and Power Supply

Lists maximum Cubic Feet per Minute (CFM) and power supply requirements for GMS8 furnaces.

Minimum Circuit Ampacity (MCA)

Provides the Minimum Circuit Ampacity (MCA) required for GMS8 furnace installations.

Limit Settings (Primary, Auxiliary, Rollout)

Details the temperature settings for primary, auxiliary, and rollout limit controls.

Gas Supply and Manifold Pressure

Specifies gas supply and manifold pressure requirements for natural/propane gas.

Orifice Size and Number of Burners

Lists the orifice sizes and the number of burners for each GMS8 furnace model.

Vent Connector Diameter and Shipping Weight

Indicates the vent connector diameter and shipping weight for GMS8 furnace models.

Altitude Derating Note

Notes derating requirements for elevations above 2000 ft. and potential need for orifice changes.

Total Heat Loss Calculation

Emphasizes calculating total heat loss according to ASHRAE or Manual J-Load Calculations.

Minimum Circuit Ampacity Calculation

Explains the formula for calculating Minimum Circuit Ampacity based on blower amps.

Furnace Specifications

GMS8***B* Model Specifications

Presents detailed technical specifications for GMS8***B* models across various parameters.

Btuh Input and Output (US)

Lists the British Thermal Units (Btuh) input and output for GMS8 furnaces in high fire operation.

Rated External Static and Temperature Rise

Details rated external static pressure and temperature rise ranges for GMS8 models.

Blower Wheel and Horsepower

Specifies blower wheel dimensions and horsepower ratings for different GMS8 furnace models.

Max CFM and Power Supply

Lists maximum Cubic Feet per Minute (CFM) and power supply requirements for GMS8 furnaces.

Minimum Circuit Ampacity (MCA)

Provides the Minimum Circuit Ampacity (MCA) required for GMS8 furnace installations.

Limit Settings (Primary, Auxiliary, Rollout)

Details the temperature settings for primary, auxiliary, and rollout limit controls.

Gas Supply and Manifold Pressure

Specifies gas supply and manifold pressure requirements for natural/propane gas.

Orifice Size and Number of Burners

Lists the orifice sizes and the number of burners for each GMS8 furnace model.

Vent Connector Diameter and Shipping Weight

Indicates the vent connector diameter and shipping weight for GMS8 furnace models.

Altitude Derating Note

Notes derating requirements for elevations above 2000 ft. and potential need for orifice changes.

Total Heat Loss Calculation

Emphasizes calculating total heat loss according to ASHRAE or Manual J-Load Calculations.

Minimum Circuit Ampacity Calculation

Explains the formula for calculating Minimum Circuit Ampacity based on blower amps.

Blower Performance Specifications

GMS8***A* Blower Performance Chart

Presents blower performance data (CFM, Temperature Rise) versus external static pressure for GMS8***A* models.

Blower Performance Notes

Provides notes on blower installation, filter usage, speed adjustment, and altitude effects on performance.

Formulas for Blower Performance

Includes formulas for calculating BTU Output and Temperature Rise based on CFM and output.

Blower Performance Specifications

GMS8***B* Blower Performance Chart

Presents blower performance data (CFM, Temperature Rise) versus external static pressure for GMS8***B* models.

Blower Performance Notes

Provides notes on blower installation, filter usage, speed adjustment, and altitude effects on performance.

Blower Performance Data

BTU Output vs Temperature Rise Chart

Graphical representation of BTU Output versus Temperature Rise for various CFM values.

Blower Performance Formulas

Provides essential formulas for calculating BTU Output and Temperature Rise from CFM and output.

Wiring Diagrams

GMS8 Furnace Wiring Diagram

Illustrates the complete electrical wiring connections for the GMS8 furnace system.

Wiring Diagram Notes and Color Codes

Provides crucial notes on wiring, color codes, and recommended practices for GMS8 furnace wiring.

High Voltage Warning

Emphasizes the danger of high voltage and the necessity of disconnecting power before servicing.

Schematics

GMS8 Integrated Ignition Control Schematic

Presents a typical schematic of the integrated ignition control system for GMS8 furnaces.

High Voltage Warning

Highlights the extreme danger of high voltage and the requirement to disconnect power before work.

Thermostat Connections

Shows the typical wiring connections for the thermostat to the GMS8 furnace control system.

Overview

The Goodman GMS8 33-3/8" 80% Gas Furnace Units are designed for residential heating applications, offering 80% AFUE (Annual Fuel Utilization Efficiency), single-stage operation, and multi-speed capabilities for upflow and horizontal installations. These units are equipped with an electronic ignition device for burner lighting and an induced draft blower to exhaust combustion products, ensuring efficient and safe operation.

Function Description:

The GMS8 furnace operates by igniting natural gas (or propane with an optional kit) to heat air, which is then circulated throughout the building by a multi-speed blower. The induced draft blower ensures proper exhaust of combustion gases. An electronic control module manages the furnace's operations and includes a self-diagnosing feature that flashes an LED to indicate problems, aiding in troubleshooting. An interlock switch prevents operation if the inner blower door is not properly in place, enhancing safety. The furnace is designed for use with a single-stage, non-power robbing thermostat.

Important Technical Specifications:

Model Variations (GMS8A):**

  • Btuh Input (US) High Fire: Ranges from 45,000 to 140,000 Btuh.
  • Output (US) High Fire: Ranges from 36,000 to 112,000 Btuh.
  • A.F.U.E.: 80% across all models.
  • Rated External Static (" w.c.): .20 - .50.
  • Temperature Rise (°F): Ranges from 25-55 to 40-70, depending on the model.
  • High Stage Pressure Switch Trip Point (" w.c.): Ranges from -0.70 to -0.90.
  • Blower Wheel (D" x W"): Sizes include 10x6, 10x8, 10x10, and 11x10.
  • Blower Horsepower: 1/3, 1/2, or 3/4 HP.
  • Blower Speeds: 4 speeds across all models.
  • Max CFM @ 0.5 E.S.P.: Ranges from 1157 to 2131 CFM.
  • Power Supply: 115-60-1 (115 Volts, 60 Hz, Single Phase).
  • Minimum Circuit Ampacity (MCA): Ranges from 8.5 to 15.2 Amps.
  • Maximum Overcurrent Device: 15 Amps.
  • Transformer (VA): 40 VA.
  • Heat Anticipator (Amps): 0.7 Amps.
  • Primary Limit Setting (°F): Ranges from 160° to 220°.
  • Auxiliary Limit Setting (°F): 120°.
  • Rollout Limit Setting (°F): 300°.
  • Gas Supply Pressure (Natural/Propane) (" w.c.): 7/11.
  • Manifold Pressure (Natural/Propane) High Stage (" w.c.): 3.5/10.
  • Orifice Size (Natural/Propane): Varies by model (e.g., #43/#55).
  • Number of Burners: Ranges from 2 to 6.
  • Vent Connector Diameter (inches): 4 inches.
  • Shipping Weight (lbs.): Ranges from 120 to 183 lbs.

Model Variations (GMS8B):**

  • Btuh Input (US) High Fire: Ranges from 40,000 to 120,000 Btuh.
  • Output (US) High Fire: Ranges from 32,000 to 96,000 Btuh.
  • A.F.U.E.: 80% across all models.
  • Rated External Static (" w.c.): .20 - .50.
  • Temperature Rise (°F): Ranges from 20-50 to 40-70, depending on the model.
  • High Stage Pressure Switch Trip Point (" w.c.): Ranges from -0.80 to -0.90.
  • Blower Wheel (D" x W"): Sizes include 10x6, 10x8, 10x10, and 11x10.
  • Blower Horsepower: 1/3, 1/2, or 3/4 HP.
  • Blower Speeds: 4 speeds across all models.
  • Max CFM @ 0.5 E.S.P.: Ranges from 1157 to 2131 CFM.
  • Power Supply: 115-60-1.
  • Minimum Circuit Ampacity (MCA): Ranges from 8.5 to 15.2 Amps.
  • Maximum Overcurrent Device: 15 Amps.
  • Transformer (VA): 40 VA.
  • Heat Anticipator (Amps): 0.7 Amps.
  • Primary Limit Setting (°F): Ranges from 150° to 210°.
  • Auxiliary Limit Setting (°F): 120°.
  • Rollout Limit Setting (°F): 300°.
  • Gas Supply Pressure (Natural/Propane) (" w.c.): 7/11.
  • Manifold Pressure (Natural/Propane) High Stage (" w.c.): 3.5/10.
  • Orifice Size (Natural/Propane): Varies by model (e.g., #45/#55).
  • Number of Burners: Ranges from 2 to 6.
  • Vent Connector Diameter (inches): 4 inches.
  • Shipping Weight (lbs.): Ranges from 120 to 183 lbs.

Physical Dimensions (GMS8):

  • Cabinet Width: Varies (14", 17-1/2", 21", 24-1/2").
  • Height: 33-3/8".
  • Depth: 27-7/8".
  • Front Clearance: 24" unobstructed recommended for servicing.
  • Clearance to Combustible Materials (Minimum): Sides: 1", Rear: 0", Front: 3", SW Vent: 6", B Vent: 1", Top: 1".

Usage Features:

  • Upflow/Horizontal Installation: Versatile design allows for installation in various configurations.
  • Multi-Speed Blower: Provides flexibility in airflow for heating and cooling, allowing installers to adjust speeds to match specific requirements and achieve desired temperature rise and CFM.
  • High Altitude Derate: For installations above 4500 feet, the furnace rating should be reduced by 4% for every 1000 ft above sea level. Specific kits may be required for pressure switch and orifice changes to compensate for reduced air and gas density at higher altitudes.
  • Coil Matches: Compatible with a wide array of Amana® brand indoor coils (cased and uncased, with or without field-installed TXV expansion devices) for R22 and R-410A refrigerants, ensuring flexibility for complete HVAC system integration.
  • Filter Requirements: Filters are mandatory and must be provided by the installer, complying with UL900 or CAN/ULCS111 standards. Operating the unit without filters voids the warranty. Minimum filter area tables are provided for both disposable (300 ft/min face velocity) and permanent (600 ft/min face velocity) filters, for side return, bottom return, upflow, and counterflow configurations.
  • Location Considerations: Should be centralized for optimal air distribution. Must not be installed directly on carpeting, tile, or combustible wood flooring. In residential garages, burners and ignition sources must be at least 18 inches (457 mm) above the floor and protected from physical damage.
  • Venting: Category I vented, meaning it operates at non-positive pressure. Venting must comply with NFPA 54/ANSI Z223.1 (latest edition) in the US, and CAN/CSA B149.1 and CAN/CSA B149.2 (latest editions and amendments) in Canada. The vertical height of the Category I venting system must be at least as great as the horizontal length.

Maintenance Features:

  • Self-Diagnosing Electronic Control Module: An LED on the control module flashes specific sequences to indicate operational problems, simplifying troubleshooting. Refer to the Troubleshooting Chart and Abnormal Operation - Integrated Ignition Control section in the Service Manual for detailed explanations of LED codes.
  • Service Manual and Parts Catalog: Comprehensive documentation (RS6612006 for troubleshooting, and specific Parts Catalogs for part numbers) is available to assist qualified technicians with service and repairs.
  • Accessibility: A 24" unobstructed front clearance is recommended for ease of servicing.
  • Qualified Technicians: Installation and repair must be performed by qualified, professionally trained HVAC technicians meeting AHRI standards to ensure safety and proper operation. Goodman disclaims responsibility for property damage or personal injury due to improper service by unqualified persons.
  • Wiring Diagrams: Detailed wiring schematics are provided for reference, but technicians should always refer to the most up-to-date wiring diagram on the unit's serial plate. All wiring must be properly polarized and grounded, and replacement wiring must have a temperature rating of at least 105°C and use copper conductors.
  • Regular Filter Replacement: Filters are crucial for unit performance and warranty. Regular inspection and replacement are necessary.

Goodman GMS80603A A Series Specifications

General IconGeneral
BrandGoodman
ModelGMS80603A A Series
CategoryFurnace
LanguageEnglish

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