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Goodman [A/G]PG User Manual

Goodman [A/G]PG
52 pages
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RS6300005 Rev. 4
February 2009
This Forced Air Central Unit Design Complies With
Requirements Embodied in The American National
Standard / National Standard of Canada Shown Below.
ANSI Z21.47•CSA-2.3
Service Instructions
[A/G]PG
PACKAGE GAS
This manual is to be used by qualified, professionally trained HVAC techni-
cians only. Goodman does not assume any responsibility for property
damage or personal injury due to improper service procedures or services
performed by an unqualified person.
Copyright © 2004, 2007 - 2009 Goodman Manufacturing Company, L.P.

Table of Contents

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Goodman [A/G]PG Specifications

General IconGeneral
EfficiencyUp to 96% AFUE
Ignition SystemHot Surface Ignition
Fuel TypeGas
StagesSingle-stage or Two-stage
Blower MotorECM
Heating Capacity40, 000 to 120, 000 BTU/h
Heat ExchangerStainless steel
WarrantyLimited lifetime heat exchanger warranty, 10-year parts warranty

Summary

IMPORTANT INFORMATION

IMPORTANT NOTICES FOR CONSUMERS AND SERVICERS

Recognizes safety symbols, words and labels for consumers and servicers.

SAFE REFRIGERANT HANDLING

Provides essential safety guidelines for handling refrigerants.

PRODUCT IDENTIFICATION

Model Number Breakdown

Explains the coding system for product identification numbers.

Single Phase Package Gas Units

Lists model numbers and descriptions for single-phase gas units.

Three Phase Package Gas Units

Lists model numbers and descriptions for three-phase gas units.

LIGHTING INSTRUCTIONS

ACCESSORIES

Roof Curbs

Details dimensions and specifications for roof curbs.

Downflow Filter Rack

Provides dimensions and filter size for the downflow filter rack.

Economizer Units

Provides dimensions for downflow and horizontal economizers.

Fresh Air Dampers

Details dimensions for downflow and horizontal fresh air dampers.

Square to Round Converters

Provides dimensions for downflow and horizontal converters.

PRODUCT DESIGN

Locations and Clearances

Specifies required clearances and installation location guidelines.

Compressor Types and Operation

Explains scroll and compliant scroll compressor designs and operation.

Line Voltage Wiring

Details line voltage wiring requirements and connections.

Gas Supply and Piping

Covers natural gas and propane supply and piping installation.

Checking Gas Piping

Provides instructions for checking gas piping integrity and safety.

Propane Tank Sizing and Piping Charts

Provides charts for propane tank sizing and gas piping.

SYSTEM OPERATION

Cooling Cycle Operation

Explains the refrigeration cycle for cooling operations.

Heating Cycle Operation

Describes the operation of the heating cycle and its components.

Direct Spark Ignition (DSI) Systems

Details the DSI system for ignition and flame sensing.

Operating Instructions and Fan Modes

Step-by-step procedures and fan mode operations.

Timing Charts

Visualizes the sequence and timing of heating/cooling operations.

SCHEDULED MAINTENANCE

Monthly and Annual Maintenance

Outlines routine maintenance tasks for monthly and annual checks.

Test Equipment and Procedures

Lists essential test equipment and procedures for diagnosis.

Gas Rate Calculations

Provides charts for gas rate calculations based on dial readings.

BTU Input Calculation Example

Provides an example for calculating the unit's BTU input.

SERVICING

Cooling Service Analysis Guide

Troubleshooting guide for cooling system complaints.

Gas Heating Service Analysis Guide

Troubleshooting guide for gas heating system complaints.

S-1 Checking Voltage

Procedure for checking incoming and operating voltage.

S-2 Checking Wiring

Guide for inspecting and testing unit wiring.

S-3 Checking Thermostat, Wiring, and Anticipator

Steps to test thermostat, wiring, and anticipation.

S-4 Checking Transformer and Control Circuit

Procedure for testing the transformer and control circuit.

S-7 Checking Contactor and/or Relays

How to test contactors and relays for proper operation.

S-8 Checking Contactor Contacts

Steps to check the contacts of contactors.

S-15 Checking Capacitor

Guide for testing run and start capacitors.

S-15A Resistance Check

How to perform a resistance check on capacitors.

S-15B Capacitance Check

Procedure for checking capacitor capacitance.

S-16A Checking Fan and Blower Motor Windings (PSC Motors)

Steps to check PSC motor windings for continuity and ground.

S-16B Checking Fan and Blower Motor (ECM Motors)

Guide for troubleshooting ECM motors using a tester.

Troubleshooting ECM Motors

Symptom-based troubleshooting for ECM blower motors.

S-16C Checking ECM Motor Windings

Procedure for checking ECM motor windings for continuity and ground.

S-16D Checking GE X13TM Motors

Guide for testing GE X13TM motors.

S-17 Checking Compressor Windings

Safety warnings and steps to check compressor windings.

S-17A Resistance Test

Procedure for testing compressor winding resistance.

S-17B Ground Test

Steps to test for ground faults in compressor circuits.

S-17C Unloader Test Procedure

How to test the compressor unloader solenoid operation.

S-17D Operation Test

Procedure for testing compressor operation after other checks.

S-18 Testing Crankcase Heater

Guide for testing the crankcase heater.

S-100 Refrigeration Repair Practice

General practices for refrigeration system repairs.

S-101 Leak Testing

Methods for detecting refrigerant leaks using detectors.

S-102 Evacuation

Importance and procedure for system evacuation to remove air/moisture.

S-103 Charging

Steps for charging the system with refrigerant.

S-104 Checking Compressor Efficiency

How to diagnose compressor inefficiency.

S-105 Thermostatic Expansion Valve

Explains the function and operation of TXVs.

S-106 Overfeeding

Symptoms and checks for TXV overfeeding.

S-107 Underfeeding

Symptoms and checks for TXV underfeeding.

S-108 Superheat

How to check and understand superheat.

S-109 Checking Subcooling

How to check and understand subcooling.

S-110 Checking Expansion Valve Operation

Procedure to test the operation of the expansion valve.

S-111 Fixed Orifice Restriction Devices

Information on fixed orifice devices and restrictions.

S-112 Checking Restricted Liquid Line

How to identify and address a restricted liquid line.

S-113 Refrigerant Overcharge

Symptoms and checks for refrigerant overcharge.

S-114 Non-Condensables

How to identify and remove non-condensable gases.

S-115 Compressor Burnout

Causes and detection of compressor burnout.

S-200 Checking External Static Pressure

Procedure for measuring external static pressure.

S-201 Checking Temperature Rise

How to check and adjust temperature rise.

S-300 Testing Primary Limit Control

Steps to test the primary limit control switch.

S-301 Testing Auxiliary Limit

Procedure for testing the auxiliary limit control.

S-302 Checking Flame Rollout Switch

How to test the flame rollout safety switch.

S-303 Testing Inducer Motor

Procedure for testing the inducer motor.

S-304 Testing Gas Valve

Guide for testing the gas valve operation.

S-305 Checking Main Burners

How to inspect main burners for proper operation.

S-306 Checking Orifices

Procedure for checking gas orifices for damage or size.

S-307 Checking Gas Pressure

How to measure and adjust gas inlet/manifold pressure.

S-308 Checking for Delayed Ignition

How to diagnose and resolve delayed ignition issues.

S-309 Checking for Flashback

Procedure for identifying and troubleshooting flashback.

S-310 Checking Pressure Control

Steps to test the pressure control switch.

S-311 High Altitude Application

Guidelines for installing and operating at high altitudes.

S-313 Testing Ignition Control Module

Procedure for testing the DSI ignition control module.

S-314 Checking Flame Sensor

How to test the flame sensor for proper operation.

WIRING DIAGRAM

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