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Goodman ACVC96 BA Series User Manual

Goodman ACVC96 BA Series
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Service and Troubleshooting


Copyright © 2017-2020 Goodman Manufacturing Company, L.P.
RS6612014r3
October 2020
TABLE OF CONTENTS
IMPORTANT INFORMATION ............................................ 2
PRODUCT IDENTIFICATION ........................................... 4
SYSTEM OPERATION ...................................................... 5
SCHEDULED MAINTENANCE ....................................... 38
SERVICING ..................................................................... 42
CHECKING VOLTAGE .............................................. 43
CHECKING WIRING .................................................. 43
CHECKING THERMOSTAT, WIRING ....................... 43
HEATING ANTICIPATOR ........................................... 43
CHECKING TRANSFORMER AND CONTROL
CIRCUIT ...................................................................... 43
CHECKING DUCT STATIC ........................................ 46
CHECKING TEMPERATURE RISE .......................... 47
CHECKING PRIMARY LIMIT CONTROL ................. 47
CHECKING AUXILIARY LIMIT CONTROL ............... 48
CHECKING FLAME ROLLOUT CONTROL ............. 49
INDUCED DRAFT BLOWER MOTOR ...................... 49
CHECKING GAS VALVE (REDUNDANT) ................ 50
CHECKING MAIN BURNERS ................................... 50
CHECKING ORIFICES .............................................. 50
CHECKING GAS PRESSURE .................................. 51
CHECKING HOT SURFACE IGNITOR ..................... 53
CHECKING FOR FLASHBACK ................................. 53
CHECKING PRESSURE CONTROL ........................ 53
HIGH ALTITUDE APPLICATION ............................... 53
CHECKING FOR DELAYED IGNITION .................... 54
CHECKING INTEGRATED IGNITION CONTROL
BOARDS ..................................................................... 54
MEMORY CHIPS ........................................................ 55
CHECKING FLAME SENSOR ................................... 55
TROUBLESHOOTING CHART ....................................... 56
WIRING DIAGRAMS ....................................................... 64
Pride and workmanship go into every product to provide
our customers with quality products. It is possible, however,
that during its lifetime a product may require service.

technician who is familiar with the safety procedures
required in the repair and who is equipped with the proper
tools, parts, testing instruments and the appropriate service
manual. 
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
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
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
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
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
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Cancer and Reproductive Harm -
www.P65Warnings.ca.gov
0140M00517-A

Questions and Answers:

Goodman ACVC96 BA Series Specifications

General IconGeneral
BrandGoodman
ModelACVC96 BA Series
CategoryFurnace
LanguageEnglish

Summary

Important Information and Safety Precautions

Recognize Safety Symbols, Words, and Labels

Recognize safety symbols, words, and labels for safe furnace operation and maintenance.

Carbon Monoxide Poisoning Hazard

Understand carbon monoxide hazards and necessary safety precautions for enclosed areas.

Product Identification and Nomenclature

Furnace Nomenclature Breakdown

Understand model and manufacturing number breakdown for part identification and service requests.

System Operation and Installation

Safety, Application, and Hazard Guidelines

Understand safety, application, and hazard information for furnace operation.

Installation Considerations and Requirements

Follow guidelines for proper installation, clearances, venting, and air supply.

Piping and Drainage Systems

Proper installation of vent, flue, and combustion air piping, plus condensate drainage systems.

Wiring and Control Systems Overview

Understand electrical, wiring, control system, and phone app operations for setup and adjustments.

Operational Modes and Diagnostics

Learn operational sequences, safety circuits, diagnostics, and how to reset from lockout.

Scheduled Maintenance Procedures

Annual Inspection and Filter Maintenance

Perform annual inspections and maintain clean air filters for optimal furnace performance.

Component Checks and Performance Testing

Check key components like drains, burners, and perform performance tests.

Gas Meter Clocking for Input Rate

Procedure for measuring gas input rate using a gas meter and calculation tables.

Servicing and Component Testing

Electrical and Transformer Checks

Perform electrical checks on voltage, phasing, and transformer circuits for proper operation.

Motor, Blower, and Airflow System Servicing

Service ECM motors, blowers, and check duct static and temperature rise.

Limit Controls and Safety Device Testing

Service and test limit controls, safety devices, and components like ignitors and pressure switches.

Ignition, Gas Valve, and Burner System Servicing

Service ignition system, gas valve, burners, orifices, and flame sensor for proper operation.

Troubleshooting Furnace Faults

Alarm Code Definitions and Status Indicators

Understand diagnostic status LED codes and their corresponding error definitions.

Common Operational Faults and Solutions

Diagnose and resolve common furnace operational faults using LED codes and symptom analysis.

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