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Gossen MetraWatt PROFITEST 204 User Manual

Gossen MetraWatt PROFITEST 204
76 pages
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PROFITEST 204+, 204L+, 204HP, 204HV
Test Instrument for EN 60204 / DIN VDE 0113
3-348-781-03
21/3.13
Operating Instructions
Test instrument
may only be
operated under
supervision of a
qualified electrician!

Table of Contents

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Gossen MetraWatt PROFITEST 204 Specifications

General IconGeneral
BrandGossen MetraWatt
ModelPROFITEST 204
CategoryTest Equipment
LanguageEnglish

Summary

PROFITEST 204 Series Operating Instructions

Essential Safety: Qualified Electrician Required

Crucial safety warning stating the instrument must be operated under the supervision of a qualified electrician.

PROFITEST 204+ and 204L Applications

PROFITEST 204+ Testing Capabilities

Details the primary applications of the PROFITEST 204+ for electrical and electronic equipment testing.

Comprehensive Safety and Precautions

General Operating Safety Guidelines

Essential safety rules for operating the instrument, including power connection and handling unexpected voltages.

High-Voltage Module Safety Protocols

Activation Safety and General Precautions

Precautions to prevent unauthorized and unintentional activation, plus general safety measures.

High-Voltage Test Safety and Liability Exclusion

Critical High-Voltage Test Safety Warnings

Essential warnings regarding direct contact with high-voltage probes and devices during testing.

Initial Start-Up and Module Mounting

Instrument Operation Status and Controls

Connecting the PROFITEST 204+ to Power

Connecting the Basic Instrument to Mains Power

Procedure for connecting the PROFITEST 204+ to a 230 V mains power supply.

Connecting the High-Voltage Module to Power

Instructions for connecting the high-voltage module to the basic unit or directly to mains power.

Performing Instrument Self-Tests

Self-Test Procedure and Result Interpretation

Steps for conducting the self-test and understanding the displayed results and error messages.

Software Updates and Language Management

Testing Standards and Procedures

Protective Conductor Test Overview

Introduction to the protective conductor test, its purpose, and the required test current.

Test Parameters and Limit Values per DIN VDE

Information regarding test parameter settings and limit values according to DIN VDE standards.

Protective Conductor Test Configuration

Configuring Protective Conductor Test Parameters

Guide to adapting test duration and setting limit values for protective conductor resistance.

Executing the Protective Conductor Test

Starting the Protective Conductor Test

Steps to initiate the protective conductor test from the parameters window and save events.

Insulation Resistance Testing Procedures

Performing Insulation Resistance Measurement

Detailed steps for measuring insulation resistance, including safety warnings and cable checks.

Insulation Resistance Test Configuration

Setting Test Parameters for Insulation Resistance

How to select test voltage and set the limit value for insulation resistance measurements.

Leakage Current Testing Procedures

Configuring Leakage Current Test Parameters

Guide to changing the limit value for leakage current measurements.

Starting the Leakage Current Test

Steps to initiate the leakage current test, including safety precautions regarding voltage.

Voltage Measurement and Residual Voltage Checks

Performing Residual Voltage Measurement

Procedure for measuring voltage and discharge time, ensuring residual voltage drops below 60V within 5 seconds.

Voltage Measurement Parameter Setup

Setting Maximum Discharge Time

How to configure the maximum permissible discharge period for voltage measurements.

High-Voltage Test Procedures (Optional)

Voltage Test Requirements and Module Compatibility

Details on using the optional PROFITEST 204HP/HV module and the test voltage requirements.

High-Voltage Test Functions Test

Performing a preliminary functions test for the high-voltage test, covering key switch and signal lamps.

High-Voltage Test Execution and Safety Protocols

Shutdown Functions and Test Completion

Procedures for shutting down the high-voltage test and understanding the final displayed values and symbols.

High-Voltage Test Parameter Configuration

Setting Test Duration, Voltage, and Current Limits

Guide to configuring test duration, test voltage, and maximum allowable current (IMAX) for high-voltage tests.

High-Voltage Test Parameter Setup Details

Setting High-Voltage Test Parameters

Details on setting up parameters like duration, test voltage, and rise time for high-voltage tests.

High-Voltage Test Sequence Execution

Executing the High-Voltage Test Sequence

Step-by-step guide for performing the high-voltage test, emphasizing safety and correct probe contact.

Managing High-Voltage Test Data

Advanced High-Voltage Test Modes

Data Management and Processing Functions

Selecting and Managing Measurement Systems

How to select, describe, and manage measurement systems within the instrument's data management.

Viewing and Deleting Measurement Data

Data Transmission and PC Software Setup

Data Transmission Overview and WinProfi Software

Introduction to data transmission between instrument and PC, including the use of WinProfi software.

Transferring Data Between PC and Instrument

Printing and Report Generation Functions

PROFITEST 204+ Characteristic Values

Measurement Ranges and Uncertainties Table

Table detailing measurement ranges, nominal voltages, and uncertainties for various tests performed by the PROFITEST 204+.

Characteristic Values for PROFITEST Models

PROFITEST 204HP/HV Characteristic Values

Specific measurement ranges, uncertainties for PROFITEST 204HP and 204HP-2.5kV models.

PROFITEST 204HV Characteristic Values

Specific measurement ranges, uncertainties for PROFITEST 204HV and 204HV-5.4kV models.

Parameter and Standard Value Settings per DIN VDE

PROFITEST 204+ Parameter Ranges

Table of adjustable parameter ranges and standard values per DIN VDE for the PROFITEST 204+.

Overvoltage Protection Device Limit Values

Guidance on selecting protective conductor test limit values based on overvoltage protection device characteristics.

Safety, EMC, and Mechanical Specifications

Data Interfaces and Connectivity Options

RS 232 Serial Interface Details

Information on the RS 232 interface, its protocol, technical data, and connector pin assignments.

Instrument Signals and Error Messages

Basic Instrument Signal/Error Meanings

Table detailing signals, error messages, their causes, and remedies for the PROFITEST 204+ basic instrument.

Error Messages and Database Operation Handling

High-Voltage Module Signals and Error Diagnosis

High-Voltage Module Detection and Signal Errors

Messages related to high-voltage module detection, signal lamp failures, and faulty data exchange.

Instrument Status Indicators and Error Handling

Instrument Maintenance and Fuse Replacement

Replacing Fuses Safely and Correctly

Instructions for safely replacing mains and test probe fuses, emphasizing the use of specified original fuses.

Module and Cable Maintenance Procedures

Recalibration and Environmentally Compatible Disposal

High-Voltage Test Appendix and Checklist

Service, Calibration, and Product Support

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