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Grizzly EXTREME G0513X2 User Manual

Grizzly EXTREME G0513X2
84 pages
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COPYRIGHT © MAY, 2007 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#BL9289 PRINTED IN TAIWAN
The Model G0513X2 is the same machine as the Model G0513X except for the cast iron trunnion assembly.
Except for details given in this insert, the content in the Model G0513X owner's manual is the same for both
machines. Before operating your new machine, you MUST read and understand this insert and the entire
Model
G0513X manual to reduce the risk of injury from improper use or setup.
If you have any further questions about this manual insert or the differences between the Model G0513X2
and the Model G0513X, contact our Technical Support at (570) 546-9663 or email
techsupport@grizzly.
com.
MODEL G0513X2
17" BANDSAW
MANUAL INSERT

Table of Contents

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Grizzly EXTREME G0513X2 Specifications

General IconGeneral
TypeBand Saw
Miter GaugeIncluded
Blade Width Capacity1/8" - 1"
Table Tilt10 degrees left, 45 degrees right
Dust Port Size4"
Cutting Height12 inches
Cutting Width18 inches
Cutting Capacity (Resaw)12 inches

Summary

INTRODUCTION

Foreword

General introduction to the bandsaw and customer satisfaction.

Contact Info

How to contact Grizzly Industrial for comments or service.

Identification

Bandsaw Front View

Diagram identifying parts of the bandsaw from the front.

Bandsaw Back View

Diagram identifying parts of the bandsaw from the back.

SECTION 1: SAFETY

Safety Instructions for Machinery

General safety guidelines and warnings for operating machinery.

Additional Safety Instructions for Bandsaws

Specific safety advice and precautions tailored for bandsaw operation.

SECTION 2: CIRCUIT REQUIREMENTS

Operation

Safety warning regarding connecting power before setup is complete.

Grounding

Importance and procedure for electrical grounding to prevent shock.

Extension Cords

Recommendations and precautions for using extension cords with the machine.

Phase Converter

Advice for using phase converters with 3-phase power supply.

SECTION 3: SET UP

Set Up Safety

Warnings and precautions to ensure safe machine setup procedures.

Items Needed for Set Up

List of tools and accessories required but not included for setup.

Unpacking

Instructions for unpacking the machine and checking contents for damage.

Inventory

List of all parts and hardware included with the bandsaw.

Hardware Recognition Chart

Guide to identifying and matching hardware components during assembly.

Clean Up

Instructions for cleaning the machine and protecting its surfaces.

Site Considerations

Factors for choosing a machine location and minimum working clearances.

Moving & Placing Base Unit

Safe methods for moving and positioning the heavy bandsaw unit.

Mounting

Recommendations for securing the machine to the floor or a mobile base.

Table

Instructions for safely installing the bandsaw table onto the trunnions.

Blade Tracking

Procedure for adjusting the blade to run correctly on the wheel crown.

Positive Stop

Installing a mechanism to quickly return the table to the 0-degree position.

Dust Collection

Instructions for connecting a dust collection system to the bandsaw.

Installing Fence

Steps for assembling and installing the fence assembly.

Test Run

Procedure for testing the machine's operation after assembly.

Tensioning Blade

How to properly tension the bandsaw blade for accurate cuts.

Adjusting Support Bearings

Adjusting bearings behind the blade for proper support during cutting.

Adjusting Blade Guide Bearings

Aligning blade guides for proper side-to-side support and cutting accuracy.

Aligning Table

Ensuring the miter slot is parallel to the bandsaw blade for accuracy.

Aligning Fence

Aligning the fence parallel to the miter slot for accurate cuts.

Miter Gauge

Calibrating the miter gauge for accurate 90-degree cuts.

SECTION 4: OPERATIONS

Operation Safety

Essential safety precautions to follow during machine operation.

Overview

Introduction to the bandsaw's capabilities and functions.

START/STOP Switch

Location and function of the machine's power switch.

Guide Post

Adjusting the guide post for optimal blade support during cuts.

Fine Tune Tracking

Final adjustments for ensuring the blade tracks accurately.

Blade Lead

Correcting issues where the blade wanders off the intended cut line.

Table Tilt

Adjusting the table angle for various cutting operations.

Ripping

Technique for cutting wood along the grain or length.

Crosscutting

Technique for cutting wood across the grain or width.

Resawing

Process of cutting boards into thinner sections.

Cutting Curves

How to cut curved shapes with the bandsaw accurately.

Stacked Cuts

Method for cutting multiple workpieces simultaneously.

Blade Speed

Adjusting the bandsaw blade speed for different cutting tasks.

Blade Information

Details on blade length, width, tooth style, and curve cutting radii.

Blade Care

Proper maintenance practices to extend blade life and performance.

Blade Breakage

Common causes and prevention methods for bandsaw blade breakage.

Blade Changes

Procedures for safely removing and replacing saw blades.

SECTION 5: ACCESSORIES

Replacement Blades

Lists of available carbon steel and carbide tipped blades for the bandsaw.

SECTION 6: MAINTENANCE

Schedule

Recommended maintenance checks and their frequency.

Cleaning

Instructions for cleaning the bandsaw and its components.

Unpainted Cast Iron

Tips for protecting and maintaining unpainted cast iron surfaces.

Lubrication

Information on bearing lubrication and adjustment controls.

Wheel Brush

Maintenance and adjustment of the lower wheel brush.

SECTION 7: SERVICE

Troubleshooting

Diagnosing and resolving common machine issues and symptoms.

Checking V-Belt

Inspect the V-belt for condition, wear, and proper tension.

Tensioning V-Belt

Adjusting the V-belt tension for optimal power transmission.

Replacing V-Belt

Step-by-step instructions for replacing a worn or damaged V-belt.

Adjusting Tension Lever

Adjusting the tension lever mechanism for proper blade release.

Adjusting Wheel Brush

Proper contact adjustment for the lower wheel brush.

Wheel Alignment

Ensuring wheels are coplanar for optimal blade tracking.

G0513X Electrical Components

Switch Wiring

Diagram showing the wiring connections for the main switch.

Motor Wiring

Diagram illustrating the wiring connections to the motor.

G0513X Wiring Diagram

220 Volt (Prewired)

Wiring diagram for 220V power connection.

110 Volt

Wiring diagram for 110V power connection.

G0514X Electrical Components

Power Supply Junction Block

Component layout for the main power supply connection.

Control Panel Wiring

Wiring details for the machine's control panel.

Magnetic Switch Wiring

Wiring diagram for the magnetic switch assembly.

G0514X Wiring Diagram

220V Single-Phase Power Source

Wiring diagram for 220V single-phase power connection.

G0514X3 Electrical Components

Power Supply Junction Block

Component layout for the main power supply connection.

Control Panel Wiring

Wiring details for the machine's control panel.

Magnetic Switch Wiring

Wiring diagram for the magnetic switch assembly.

G0514X3 Wiring Diagram

MOTOR at 220V

Wiring diagram for 220V motor connection.

MOTOR at 440V

Wiring diagram for 440V motor connection.

G0513X Labels

G0513X Model # Label

Identifies the specific model number label for the G0513X.

Grizzly Logo Plate

Label indicating the Grizzly brand logo on the machine.

Other Labels

Various operational and safety labels found on the machine.

G0514X/G0514X3 Labels

G0514X/G0514X3 Model # Label

Identifies the specific model number label for G0514X/G0514X3.

Other Labels

Various operational and safety labels found on the machine.

WARRANTY AND RETURNS

Warranty Terms

Details of the product warranty, coverage, and limitations.

Return Process

Instructions on how to obtain a return number for service.

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